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Mechanical Engineering Commons

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Wright State University

Theses/Dissertations

2013

Mechanical Engineering

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Full-Text Articles in Mechanical Engineering

Effect Of Process Variables On Sub-Melt Thermal Behavior And Solid-State Phase Transformations In Beam-Based Additive Manufacturing Of Ti-6al-4v, Heather N. Doak Jan 2013

Effect Of Process Variables On Sub-Melt Thermal Behavior And Solid-State Phase Transformations In Beam-Based Additive Manufacturing Of Ti-6al-4v, Heather N. Doak

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The success of laser and electron beam-based fabrication processes for additive manufacture and repair applications requires the ability to control melt pool geometry while maintaining a consistent and desirable microstructure. Previous work has employed a process map approach to link melt pool geometry to solidification microstructure (grain-size and morphology) in beam-based fabrication of Ti-6Al-4V. The current work extends the approach to investigate the effects of process variables on solid-state phase transformations below the solidification temperature through Finite Element Modeling, the 3-D Rosenthal Solution, and experimentation. Process maps for solid-state microstructure could be used to help maintain consistent and reliable mechanical …