Mechanical Engineering Commons^™

3d Printing Technology Applied In Lithium Metal Batteries: From Liquid To Solid., Xuejie Gao

Electronic Thesis and Dissertation Repository

Li-metal batteries are strongly considered to be one of the most promising candidates for high energy density energy storage devices in our modern society. However, the state-of-the-art Limetal batteries are still limited by several challenges including 1) low energy/power density; 2) Li dendrite growth; 3) low coulombic efficiency, and 4) safety concerns within the liquid electrolyte. This thesis mainly focuses on addressing these challenges by using a 3D printing technique to realize high energy/power density Li-metal batteries.

A self-standing high areal energy density cathode for Li-S battery was developed by the 3D printing method in the first part. The optimized …

Metallization Process For 3d Printed Electronics: From I3dp Ii To 3d Co-Printing Technology, Junfeng Xiao

Electronic Thesis and Dissertation Repository

3D printing has emerged as a powerful additive manufacturing technique and becomes as a viable alternative to conventional manufacturing processes in an increasing number of applications. Thus, the development of printable materials also continues to expand, while polymers are still the most utilized materials in 3D printing. There is a great advance for developing polymers with versatile mechanical and chemical properties. However, the end-use products are demanding various functions. It is imperative to develop functional 3D printed polymeric materials to achieve enhanced functionalities.

Usually, one polymer can meet one specific application. This has considerably limited the capability of 3D printing …

Fabrication Of 3d Conjugated Polymer Structures Via Vat Polymerization Additive Manufacturing, Andrew T. Cullen

Electronic Thesis and Dissertation Repository

Conjugated polymers are a class of electromechanically active materials that can produce motion in response to an electric potential. This motion can be harnessed to perform mechanical work, and therefore these materials are particularly well suited for use as sensors and actuators in microelectromechanical systems. Conventional methods to fabricate conjugated polymer actuators result in planar morphologies that limit fabricated devices to simplistic linear or bending actuation modes. To overcome this limitation, this work develops a conjugated polymer formulation and associated additive manufacturing method capable of realizing three-dimensional conductive polymer structures. A light-based additive manufacturing technique known as vat polymerization is …