Mechanical Engineering Commons^™

Dislocation Density-Based Finite Element Method Modeling Of Ultrasonic Consolidation, Deepankar Pal

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

A dislocation density-based constitutive model has been developed and implemented into a crystal plasticity quasi-static finite element framework. This approach captures the statistical evolution of dislocation structures and grain fragmentation at the bonding interface when sufficient boundary conditions pertaining to the Ultrasonic Consolidation (UC) process are prescribed.

The hardening is incorporated using statistically stored and geometrically necessary dislocation densities (SSDs and GNDs), which are dislocation analogs of isotropic and kinematic hardening, respectively. Since the macroscopic global boundary conditions during UC involves cyclic sinosuidal simple shear loading along with constant normal pressure, the cross slip mechanism has been included in the …

Integration Of Ultrasonic Consolidation And Direct-Write To Fabricate An Embedded Electrical System Within A Metallic Enclosure, Ludwing A. Hernandez

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

A research project was undertaken to integrate Ultrasonic Consolitation (UC) and Direct-Write (DW) technologies into a single apparatus to fabricate embedded electrical systems within an ultrasonically consolidated metallic enclosure. Process and design guidelines were developed after performing fundamental research on the operational capabilities of the implemented system. In order to develop such guidelines, numerous tests were performed on both UC and DW. The results from those tests, as well as the design and process guidelines for the fabrication of an embedded touch switch, can be used as a base for future research and experimentation on the UC-DW apparatus. The successful …

Fabrication Of Long-Fiber-Reinforced Metal Matrix Composites Using Ultrasonic Consolidation, Yanzhe Yang

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

This research is a systematic study exploring a new fabrication methodology for long-fiber-reinforced metal matrix composites (MMCs) using a novel additive manufacturing technology. The research is devoted to the manufacture of long-fiber-reinforced MMC structures using the Ultrasonic Consolidation (UC) process. The main objectives of this research are to investigate the bond formation mechanisms and fiber embedment mechanisms during UC, and further to study the effects of processing parameters on bond formation and fiber embedment, and the resultant macroscopic mechanical properties of UC-made MMC structures.

From a fundamental research point of view, bond formation mechanisms and fiber embedment mechanisms have been …

Utilization Of Ultrasonic Consolidation In Fabricating Satellite Decking, Joshua L. George

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

A fundamental investigation of the use of ultrasonic consolidation (UC) to produce deck panels for small satellites was undertaken. Several fabrication methods for producing structural panels and decking were analyzed. Because of its ability to create aluminum objects in an additive fashion, and at near-room temperatures, UC was found to be a powerful solution for creating highly integrated and modular satellite panels. It also allowed a lightweight and stiff deck to be fabricated without the use of adhesives.

A series of experiments were performed to understand the issues associated with creating a sandwich-type structure using UC. The experiments used a …