Mechanical Engineering Commons^™

An Optimization Procedure To Design Nozzle Contours For Hypersonic Wind Tunnels, Omar Antonio Dominguez

Open Access Theses & Dissertations

Supersonic wind tunnels allow scientists and researchers to evaluate and analyze the behaviors of objects under real-life conditions when subjected to supersonic speeds. One of the main complexities when building a wind tunnel is the design of the convergent-divergent nozzle that is used to produce high-speed and high-quality flows. To achieve supersonic speeds, this nozzle adopts a specialized approach that incorporates the complexities of flow compressibility. The compressible effect is accurately evaluated using isentropic relations, allowing for precise determination of stagnation pressure and temperature, and static pressure and temperature relevant to the desired Mach number. Isentropic equations used to define …

Study Of Different Heat Treatments And Aging Conditions For Observing Microstructures And Mechanical Properties Of Lpbf Fabricated F357 Alloy, Victor Adrian Medrano Balderas

Open Access Theses & Dissertations

Aluminum F357 is a widely used material for casting in the aerospace and additive manufacturing industry. Heat treatments are commonly applied to some aluminum alloys to modify their properties. With a further study on the aging and performance of the F357 with 3D printing technology, several industries benefit from this; military, automotive, and aerospace are some examples because of the numerous components cast in service. This work presents the mechanical properties of F357 specimens fabricated with EOS technology and subjected to heat treatments. Heat treatment conditions were applied to tensile specimens and tested. Furthermore, the specimens were subjected to artificial …

Cryogenic Flow Boiling Heat Transfer On Additively Manufactured Liquid Rocket Engine Cooling Channels, Debra Jazmin Ortega

Open Access Theses & Dissertations

The enhancement of flow boiling heat transfer is critical because it can solve thermal management issues seen across all engineering and manufacturing applications. Even though advancements are being made, more studies are needed to understand the behavior of forced convective boiling further.Currently, there are four major issues in the field of regenerative cooling of liquid rocket engines. 1. The cooling channels are typically manufactured using conventional machining, while aerospace industries are currently exploring the additive manufacturing approach. 2. The experimental critical heat flux values for cryogenic fluids are either lower or very close to the model predictions; however, the effect …

Compact Electrospray Propulsion Systems For Small Form-Factor Satellites: An Orbital Performance Survey & Platform Design, Alberto Meza

Open Access Theses & Dissertations

Over the past decades, small form-factor satellites such as CubeSats have remained as one of the most accessible platforms to reach space for universities, research institutions, private and governmental entities to perform a wide range of missions. This paper presents a survey into the design and implementation of an electrospray rail thruster, to be integrated to the CubeSat platform. The design investigated features propellant tanks for each individual thruster embedded inside the rail of a standard 1U CubeSat. The capabilities of utilizing the electrospray thruster as an attitude & determination control system was also investigated in which, a pointing accuracy …

Characterization Of 3d Printed Parts Containing Integrated Functionality Via Ultrasonically Embedded Wires, David Abraham Sepulveda

Open Access Theses & Dissertations

Material extrusion additive manufacturing has been widely adopted because it offers freedom of design, which allows complex geometry fabrication, and rapid prototyping. Interest in producing components with integrated functionality allowed forms of hybrid manufacturing to be developed such as the Multi3D system. This system produces parts with embedded components by combining additive, subtractive, soldering, dispensing, and embedding techniques. However, this involves pausing the printing process (which takes place in a controlled environment) and exposing it to ambient temperature where embedding takes places. In this research, the effect of embedding parts with 24 AWG copper for improved functionality was quantified mechanically. …

Investigating Using Titanium Zirconium Molybdenum For Additively Manufacturing Aerospace Components, Justin Hunter Vanhoose

Open Access Theses & Dissertations

Mankind throughout history has possessed an innate characteristic to explore, migrating to new frontiers.The requirement for this travel is most broadly associated with the need to pursue more resources. Rockets have been used as a means of weapons since the Sung Dynasty in the thirteenth empire and have now been integrated for travel/transport. The sophistication of rocketry and propulsion has reached a level to where it is plausible that mankind will be a multi-planetary species. The space industry has grown significantly with the advancement of the sophistication of these rocket technologies. However, a specific challenge to overcome in the space …

Structures And Daq System For The Lox/Lch4 500 And 2000 Lbf. Rocket Engines, Rachel Pilgrim

Open Access Theses & Dissertations

With the progression of space exploration and research, new alternative fuels and fuel combinations have been discovered. The ability to produce methane from Mars' atmosphere and oxygen from Mars' regolith has led to the two becoming a great alternative propellant combination for rocket propulsion systems. To further advance LOX/LCH4 propulsion systems, a 500 and 2000 lbf rocket engine were designed and manufactured and are to be launched from the MIRO cSETR Technology Research and Innovation Acceleration Park (tRIAc) in Fabens, Texas for data collection and analysis. The objective of this thesis is to give a thorough overview of the static …

Development And Environmental Testing Of A Single-Axis Printer Inside A 1u Cubesat For On-Orbit Servicing Repairs In Low Earth Orbit, Perla Rocio Perez

Open Access Theses & Dissertations

As additive manufacturing is becoming an established technology in space, new emerging strategies improve the efficiency of the printing processes. Orbital Factory 2 (OF-2) is a small satellite-or CubeSat-developed at the University of Texas at El Paso (UTEP) which launched to space on November 2019. In January 2020, it will be released in low earth orbit (LEO). OF-2 is a 1U (10x10x10cm) CubeSat that carries a one-axis printer experiment as its primary payload. This printer was developed and tested in-house. The experiment focuses on printing electrically conductive ink on a printing circuit board that verifies the conductivity on the trace …

Small Satellite Development At Utep, Emily Herzog

Open Access Theses & Dissertations

The small satellite industry has seen tremendous growth in recent years. A CubeSat is a particular type of standardized small satellite that follows the CubeSat specifications. These specifications define the structural, testing, and operational requirements of the satellite. This standard facilitates cheaper design, integration, and launch of satellites, allowing smaller organizations to participate in the normally costly area of space exploration.

The University of Texas at El Paso has recognized the opportunity and has begun developing several CubeSats. The two that are the topic of this Thesis are called Orbital Factory II (OFII) and Orbital Factory X (OFX). An on-orbit …

Design Of A 2000 Lbf Lox/Lch4 Throttleable Rocket Engine For A Vertical Lander, Israel Lopez

Open Access Theses & Dissertations

Liquid oxygen (LOX) and liquid methane (LCH4) has been recognized as an attractive rocket propellant combination because of its in-situ resource utilization (ISRU) capabilities, namely in Mars. ISRU would allow launch vehicles to carry greater payloads and promote missions to Mars. This has led to an increasing interest to develop spacecraft technologies that employ this propellant combination.

The UTEP Center for Space Exploration and Technology Research (cSETR) has focused part of its research efforts to developing LOX/LCH4 systems. One of those projects includes the development of a vertical takeoff and landing vehicle called JANUS. This vehicle will employ a LOX/LCH4 …

Development And Integration Of The Janus Robotic Lander: A Liquid Oxygen - Liquid Methane Propulsion System Testbed, Raul Ponce

Open Access Theses & Dissertations

Initiatives have emerged with the goal of sending humans to other places in our solar system. New technologies are being developed that will allow for more efficient space systems to transport future astronauts. One of those technologies is the implementation of propulsion systems that use liquid oxygen and liquid methane (LO2-LCH4) as propellants.

The benefits of a LO2-LCH4 propulsion system are plenty. One of the main advantages is the possibility of manufacturing the propellants at the destination body. A space vehicle which relies solely on liquid oxygen and liquid methane for its main propulsion and reaction control engines is necessary …

The Design, Construction And Operation Of System To Analyze The Decomposition Gases Of Af-M315e, Jonathan Alejandro Valenzuela Brok

Open Access Theses & Dissertations

With the current trend of aerospace organizations towards developing green monopropellant, the key priority is to eliminate the use of highly dangerous monopropellants, such as hydrazine. In that vein, one of the best candidates to replace hydrazine is a monopropellant known as AF-M315E. AF-M315E was developed by the Air Force and is currently being advanced by NASA and private corporations for use on various satellite platforms, with NASA looking to launch a test satellites part of their Green Propellant Infusion Mission (GPIM), Raytheon providing support on the Missile Defense Agency's Network Centric Airborne Defense Element (NCADE) program and Department of …

Computational Modeling Of A 60kw Oxy-Methane Direct Power Extraction Combustor, Omar Daniel Vidana

Open Access Theses & Dissertations

ANSYS Fluent was used to optimize components of a direct power extraction combustor. This includes the fuel injector, nozzle, and cooling units. Changes in the injector's inlet location impacted pressure and velocity distribution. An angle of 115 degrees with respect to the x-axis was found to increase distribution efficiency. Temperature and velocity data from the combustor and nozzle were calculated using NASA CEA and Fluent. Magnitudes of temperature and velocity for CEA and Fluent matched within 9% and 4%, respectively. For the cooling system it is expected that cavitation will not occur since the saturation temperature of water is not …

Structural Design Of Liquid Oxygen/Liquid Methane Robotic Lander Janus, Mariana Chaidez

Open Access Theses & Dissertations

As the attempt to send humans to Mars has gained momentum in the last decade, the need to find alternative propellants that are safer, less toxic, and yields a better performance has become apparent [1]. Liquid methane and oxygen have emerged as a suitable alternative. In addition, the incorporation of liquid methane/liquid oxygen into the propulsion system has demonstrated an increase in engine performance, as well as a reduction in the volume, size and complexity of the propulsion system. In an attempt to further understand the technologies that are possible to develop using liquid oxygen (LO2) and liquid methane (LCH4), …

Design And Performance Evaluations Of A Lo2/Methane Reaction Control Engine, Aaron Johnson

Open Access Theses & Dissertations

Liquid oxygen (LOX) and liquid methane (LCH4) are a propellant combination viewed as a potential enabling technology for spacecraft propulsion. Reasons why LOX/LCH4 is being used as an alternative propellant source include: it is less toxic than other propellants, it has the possibility to be harvested on extraterrestrial soil, LCH4 has a higher energy density than liquid hydrogen (LH2; commonly used on vehicle main engines), and LOX/LCH4 has comparable performance to other well-known propellant combinations. Through the continued partnership between the National Aeronautics and Space Administration (NASA) and the University of Texas at El Paso (UTEP) a LOX/LCH4 reaction control …

Design And Experimental Investigation Of An Oxy-Fuel Combustion System For Magnetohydrodynamic Power Extraction, Manuel Johannes Hernandez

Open Access Theses & Dissertations

A general consensus in the scientific and research community is the need to restrict carbon emissions in energy systems. Therefore, extensive research efforts are underway to develop the next generation of energy systems. In the field of power generation, researchers are actively investigating novel methods to produce electricity in a cleaner, efficient form. Recently, Oxy-Combustion for magnetohydrodynamic power extraction has generated significant interest, since the idea was proposed as a method for clean power generation in coal and natural gas power plants. Oxy-combustion technologies have been proposed to provide high enthalpy, electrically conductive flows for direct conversion of electricity. Direct …

Design Of A 500 Lbf Liquid Oxygen And Liquid Methane Rocket Engine For Suborbital Flight, Jesus Eduardo Trillo

Open Access Theses & Dissertations

Liquid methane (LCH4)is the most promising rocket fuel for our journey to Mars and other space entities. Compared to liquid hydrogen, the most common cryogenic fuel used today, methane is denser and can be stored at a more manageable temperature; leading to more affordable tanks and a lighter system. The most important advantage is it can be produced from local sources using in-situ resource utilization (ISRU) technology. This will allow the production of the fuel needed to come back to earth on the surface of Mars, or the space entity being explored,making the overall mission more cost effective by enabling …

Analysis Of Road Vehicle Aerodynamics With Computational Fluid Dynamics, Christian Armando Mata

Open Access Theses & Dissertations

A road vehicles aerodynamics can be one of the most influential aspects of its performance. With the increased importance on fuel efficiency in recent years, new road vehicles are being developed smaller in size, with smaller displacement engines, as well as with improved aerodynamics. The aerodynamics of a vehicle can have a significant effect on its fuel efficiency, as well as other important aspects of the vehicles performance such as the top speed, acceleration, and handling. A study focusing on analyzing aerodynamic effects due to vehicle geometries such as wheels covered by the vehicles body in comparison to open wheels …

Design Optimization Of Sandwich Core, Mohammad Tauhiduzzaman

Open Access Theses & Dissertations

Ultralight sandwich structures comprising of low-density core with stiff facings have attracted significant research interest for their considerable weight saving applications. The aircraft industries are focusing on decreasing the structural mass to lower the manufacturing and operating costs. Design analysis of the sandwich cores using finite element analysis has been developed as a promising concept to feature sandwich structures with maximum strength, stiffness, and reduced weight. To obtain multifunctional behavior of sandwich panels, a profound investigation of geometrical and mechanical properties in the transverse plane is required because it is very susceptible to any kind loadings. Structural optimization is one …

Design Of A High Intensity Turbulent Combustion System, Mohammad Arif Hossain

Open Access Theses & Dissertations

In order to design next generation gas turbine combustor and rocket engines, a systematic study of flame structure at high intensity turbulent flow is necessary. The fundamental study of turbulent premixed combustion has been a major research concern for decades. The work is focused on the design and development of a high intensity turbulent combustion system which can be operated at compressible (0.3 < M < 0.5), preheated (T0=500K) and premixed conditions in order to investigate the 'Thickened Flame' regime. An air-methane mixture has been used as the fuel for this study. An optically accessible backward-facing step stabilized combustor has been designed for a maximum operating pressure of 6 bar. A grid has been introduced with different blockage ratios (BR = 54%, 61% & 67%) in order to generate turbulence inside the combustor for the experiment. Optical access is provided via quartz windows on three sides of the combustion chamber. Finite Element Analysis (FEA) is done in order to verify the structural integrity of the combustor at rated conditions. In order to increase the inlet temperature of the air, a heating section was designed to use commercially available in-line heaters. Separate cooling subsystems have been designed for chamber cooling and exhaust cooling. The LabVIEW software interface has been selected as the control mechanism for the experimental setup. A 10 kHz Time Resolved Particle Image Velocimetry (TR-PIV) system and a 3 kHz Planer Laser Induced Fluorescence (PLIF) system have been integrated with the system in order to diagnose the flow field and the flame respectively. The primary understanding of the flow field inside the combustor was achieved through the use of Detached Eddy Simulation (DES) by using commercially available software package ANSYS FLUENT. Preliminary validation is done by 10 kHz TR-PIV technique. Both qualitative and quantitative analysis have been done for CFD and experiment. Major flow parameters such as average velocity, fluctuation of velocity, kinetic energy, and turbulent intensity have been calculated for two distinct Reynolds number (Re = 815 & 3500). PIV results are compared with CFD results which show significant agreement with each other.

Design And Testing Of An Ox/Ch4 Swirl Torch Ignition System, Gabriel Ricardo Trujillo

Open Access Theses & Dissertations

NASA has renewed its interest in oxygen and methane as propellants for propulsion. Some of the reasons that drive this interest are the ease of storage of liquid methane when compared to hydrogen, the handling safety when compared to hypergols, in-situ resource utilization and its relative clean burning process. This project is part of the larger goal of the Center for Space Exploration Technology Research (cSETR) to better understand the aspects of using this propellants to create future hardware that are specifically optimized for their use. This paper discusses the testing of a previous iteration of the swirl torch igniter …

An Experimental Investigation Of The Cooling Channel Geometry Effects On The Internal Forced Convection Of Liquid Methane, Adrian Trejo

Open Access Theses & Dissertations

Rocket engine fuel alternatives have been an area of discussion for use in high performance engines and deep spaceflight missions. In particular, LCH4 has showed promise as an alternative option in regeneratively cooled rocket engines due to its non-toxic nature, similar storage temperatures to liquid oxygen, and its potential as an in situ resource. However, data pertaining to the heat transfer characteristics of LCH4 is limited. For this reason, a High Heat Transfer Test Facility (HHTTF) at the University of Texas at El Paso's (UTEP) Center for Space Exploration Technology and Research has been developed for the purpose of flowing …

Characterizing Cryogenic Propellant Flow Behavior Through A Cavitating Venturi In Comparison To Alternative Flow Control Mechanisms, Marjorie Adele Ingle

Open Access Theses & Dissertations

The work detailed is an investigation of the use of a cavitating venturi as both a flow control and metering device. This was achieved through the combination of actual experimentation and numerical modeling of the fluid behavior of both liquid water and liquid methane as it passes through the test article designed, developed, and validated here within this study. The discharge coefficient of the cavitating venturi was determined through weigh flow calibration testing to determine an average mass flow rate. Turbine flow meter flow rate readings were used as a point of comparison and the discharge coefficient was computed. The …

Performance Evaluation Of A Lox-Lch4 Reaction Control System Thruster, Jose Luis Mena

Open Access Theses & Dissertations

The following work outlines the assessment and characterization of a 2 to 8 lbf LOX - LCH4 reaction control thruster. The evaluation includes both experimental tests and preliminary computational analysis. Testing was conducted at O/F values ranging from 1.0 to 3.0; however, future testing will evaluate the thruster at higher and intermediate mixture ratios. The test setup includes three main systems: cryogenic propellant delivery system, thrust measurement capability, and automation and controls system. Propellant flow control is achieved through the use of in-house designed cavitating venturis. Autonomous system control is accomplished via a LabVIEW program interface and DAQ system. This …

Development And Testing Of An Ignition Physics Test Facility And An Oxygen/Methane Swirl Torch Igniter, Jesus Roberto Flores

Open Access Theses & Dissertations

There are many advantages to LOX/methane propulsion, such as in-situ resource utilization from Mars and the Moon, and simplicity of ground operations due to its non-toxic nature. There exists a lack of fundamental understanding of the ignition physics, and flame characteristics of these propellants when related to rocket propulsion, which has created undesirably long design cycles and flight hardware that is not optimized. Motivated by these issues, a study of the ignition physics of a shear coaxial injector is proposed, in which the flow field dynamics and ignition transients will be observed through a visually accessible combustion chamber. The main …

Pressure And Heat Flux Effects On The Heat Transfer Characteristics Of Liquid Methane, Chance Paul Garcia

Open Access Theses & Dissertations

The heat transfer effects on liquid methane are investigated with the use of a carbo-thermal rig at the Center for Space Exploration Technology Research (cSETR) located at the University of Texas at El Paso (UTEP). The cSETR carbo-thermal rig design approach is presented along with the design of a methane condensing mobile unit (MCMU) to supply the laboratory and rig with liquid methane. The proposed research will generate useful insight in to heat transfer coefficient behavior, non-dimensional correlations, different flow conditions, varied inlet conditions, and varied heat flux for a subscale test article applicable to a regenerative cooled rocket engine …

Cryogenic System Development For Lox/ Hydrocarbon Propulsion Research, Francisco Pineda

Open Access Theses & Dissertations

A propulsion research facility is being developed at the Center for Space Exploration Technology Research (cSETR) at the University of Texas at El Paso (UTEP). These facilities were developed in order to meet new research demand for Liquid Oxygen (LOX)/Liquid methane (LCH4) experiments. The main goal of this system is to produce in-house liquid methane and supply propellants to their respective test set up in a cryogenic state. The work presented describes the design, development, and operation of a liquid methane condensation system and a cryogenic delivery feed system. The condensation system design will allow for a production of methane …

Instrumentation, Control And Torch Ignition Systems Development For Lox/Methane Propulsion Research, Jesus Betancourt-Roque

Open Access Theses & Dissertations

A liquid propulsion research facility has been developed at the Center for Space Exploration Technology Research at The University of Texas at El Paso. This facility has capabilities for producing up to 25 liters of Liquid Methane, feeding LOX/Methane propellants to 100 N class thrusters and conducting automated steady state and pulsing combustion experiments. This work describes the design, development and testing process of the Data Acquisition and Remote Control System developed to integrate an Altitude Simulation System, a Cryogenic Delivery System, and multiple rocket combustors and thrusters. A Torch Ignition System development is detailed as well as the evaluation …

Development Of A Heat Transfer Test Rig For Finding Heat Transfer Characteristics Of Liquid Methane, Sergio Flores

Open Access Theses & Dissertations

Most large scale rocket engines use a regeneratively cooled system to cool the rocket engine using either the rocket fuel or oxidizer. The use of liquid methane as a rocket fuel is an emerging technology proving to have several advantages over current rocket fuels. However, liquid methane is lacking the extensive research as a rocket fuel compared to highly used rocket fuels like liquid hydrogen. A heat transfer test rig was built with the goal to characterize the heat transfer characteristics of liquid methane as it passes through a heated channel. The development of the test rig underwent considerations designed …

Design And Cfd Optimization Of Methane Regenerative Cooled Rocket Nozzles, Christopher Linn Bradford

Open Access Theses & Dissertations

Liquid rocket engines benefit in life cycle from the active regenerative cooling method which passes the fuel as the coolant through channels surrounding the combustion chamber. These channels are designed and optimized using structural considerations as well as heat transfer theory, then CFD simulations with the software FLUENT are performed for the final analysis. The difficulty in using methane as the fuel/coolant is addressed, and requires the use of the ideal gas numerical model in preliminary CFD simulations. Comparison to real gas numerical models is made, and results also given for one channel design. The techniques utilized herein allow the …