Mechanical Engineering Commons^™

Laser Assisted Direct Writing Of Liquid Metal For Microprinting Applications, Olga Vargas Cruz

Theses and Dissertations

This paper presents a research study for potential printing of a Liquid Metal (LM) Eutectic Gallium Indium alloy (EGaIn) through the applications of the innovative additive manufacturing technology LIFT (Laser Induced Forward Transfer). LIFT is a precise printing technology that allows to create small, detailed printing. The liquid metal in study, EGaIn, has demonstrated great potential for microelectronics applications due to its minimum toxicity and high conductivity. Throughout this research different printing parameters are studied to comprehend the behavior of EGaIn printing with LIFT technique, these include laser energy, laser pulse, receiver material substrate, donor layer thickness, and …

Process-Structure-Property Relationships Of Nanofibers For Biomedical Applications, Dipasree Bhowmick

Theses and Dissertations

This thesis explores the fabrication, characterization, and applications of nanofiber membranes utilizing Forcespinning® technology. Two distinct nanofiber systems were developed and evaluated, one focusing on pH-responsive Eudragit-baicalin loaded nanofibrous membranes for wound healing and the second one on thermo-responsive nanofiber-hydrogel (PNIPAAm) systems for biosensing applications, specifically dopamine detection. In the first project, nanofiber membranes loaded with Eudragit and baicalin demonstrated superior antibacterial properties against both gram-negative (E. coli) and gram-positive (B. meg) bacteria. Additionally, these membranes exhibited antioxidant properties and enhanced cell proliferation of 3TT cells, making them promising candidates for wound healing dressings. In the second project, a …

Human-Centric Smart Cities: A Digital Twin-Oriented Design Of Interactive Autonomous Vehicles, Oscar G. De Leon-Vazquez

Theses and Dissertations

Autonomous vehicle (AV) technology is introduced as a solution to improve transportation safety by eliminating traffic accidents caused by human error, which is the leading cause of 90% of accidents. One key feature of AVs is sensing and perceiving their surrounding environment through processing observations collected from the environment. The perception system is essential for an AV to make informed decisions and safely navigate the environment. This study presents an image semantic segmentation algorithm developed in the area of computer vision to improve AV perception. The U-Net-based algorithm is trained and validated using a synthetically generated dataset in a simulation …

Developing Control System For Manufacturing Processes, Md Shahriar Forhad

Theses and Dissertations

Process control has been a critical component in today's manufacturing industry. Industrialists nowadays want reliable control to assure precision manufacturing. Modern control systems must be more dynamic, so that any needed modifications may be made quickly to accomplish the desired product change. For innovative research and development, system customization is critical to ensure freedom for experimental works. In addition, full control of manufacturing systems is necessary to realize and implement Industry 4.0. Often, it is difficult to achieve such control due to limited access to proprietary equipment. To this end, this thesis focuses on developing a custom control platform for …

Two-Dimensional Nanomaterials And Nanocomposites For Sensing, Separation, And Energy Applications, Md Ashiqur Rahman

Theses and Dissertations

Two-dimension (2D) nanomaterials have gained popularity for the last few decades due to their excellent mechanical, electrical and thermal properties. These unique properties of 2D nanomaterials can be exploited in various applications specially in sensor, energy, and separation devices. In this study, the sensing and energy generation performance of PVDF/PAni fiber mat systems made by the forcespinning method with and without graphene coating. The graphene-coated nanocomposites show an average output voltage of 75 mV (peak-to-peak) which is 300% higher compared to bare fiber mats and an output current of 24 mA (peak-to-peak) by gentle finger pressing. Moreover, the graphene-coated PVDF/PAni …

Vibration-Based Machine Learning Models For Condition Monitoring Of Railroad Rolling Stock, Sergio M. Martinez

Theses and Dissertations

One of the primary causes of rail rolling stock derailments is attributed to bearing and wheel axle failures. The health of train bearings is primarily monitored at target locations through wayside detection systems. This practice is susceptible to bearing failure and potential derailments at points in between these wayside systems. To remedy this, the University Transportation Center for Railway Safety (UTCRS) has developed a wireless onboard monitoring system that can continuously monitor the vibration response, which directly correlates to the health of bearings. This data is used to train regression-based machine learning algorithms and long-term prediction neural networks to predict …

Design And Implementation Of A Load Sensor In A Bearing Adapter Assembly For Freight Railcar Applications, Prince E. Mensah

Theses and Dissertations

The U.S. freight rail network, which covers approximately 140,000 route miles, is commonly regarded as the largest, safest, and most economical freight system in the world. It generates more than 167,000 jobs nationwide and has additional advantages over other modes of transportation, such as lower costs for logistics, public infrastructure upkeep, and decreases in traffic congestion, highway deaths, fuel consumption, and greenhouse gas emissions. Knowing the exact weight of cargo hauled by freight railcars can help avoid exceeding the loading thresholds set by the Association of American Railroads (AAR). Moreover, knowing the exact load applied to each bearing on the …

Aerodynamic Flow Control Using Micro Rotating Cylinders, Alejandro Daniel Carrizales

Theses and Dissertations

This research investigates the aerodynamic and flow field characteristics of a NACA 0010 airfoil equipped with rotating cylinders near the leading edge, subjected to a flow with a freestream turbulence intensity of 4.3%. The airfoil was modified to integrate five micro-DC motors positioned at 14.5% of the chord length from the leading edge. The cylinders, with dimensions of 0.75 inches in diameter and 0.5 inches in width, exposed 3mm of their length to the incoming flow. A modified leading edge with eight sinusoidal protrusions (tubercles) was employed to compare the performance of the micro-rotating cylinder airfoil with an unmodified baseline …

Image Segmentation With Human-In-The-Loop In Automated De-Caking Process For Powder Bed Additive Manufacturing, Vincent Opare Addo Asare-Manu

Theses and Dissertations

Additive manufacturing (AM) becomes a critical technology that increases the speed and flexibility of production and reduces the lead time for high-mix, low-volume manufacturing. One of the major bottlenecks in further increasing its productivity lies around its post-processing procedures. This work focuses on tackling a critical and inevitable step in powder-bed additive manufacturing processes, i.e., powder cleaning or de-caking. Pressing concerns can be raised with human involvement when performing this task manually. Therefore, a robot-driven automatic powder cleaning system could be an alternative to reducing time consumption and increasing safety for AM operators. However, since the color and surface texture …

Tio2 Coating Methods On Sb2o3 And Their Use As Anode Material In Lithium-Ion Batteries, Kithzia Czarina Gomez

Theses and Dissertations

The following thesis is concentrated on the development of TiO2Sb2O3 composite material through the hydrolysis of TiCl4 to be applied as anode material for lithium-ion batteries. Antimony (Sb) has been a material of interest due to its high capacity and good chemical properties. The TiO2 accommodated the harsh volume expansion that Sb encounters during the alloying process while still preserving the high capacity offered by Sb. Its electrochemical performance exhibited a stabilized capacity of 523 mAhg-1 after reaching 40 cycles with a capacity loss of 2.4% till reaching 100 cycles. High reversible capacity characteristics were present with an initial capacity …

Wave Excited Mass-Spring-Damper System For A Self-Recharging Autonomous Underwater Vehicle, Mahmodul Hasan Maheen

Theses and Dissertations

Autonomous underwater vehicles' (AUVs) endurance is constrained by the lifetime of their batteries and the distance that tether wires can traverse. Solving the endurance problem of AUV using the enormous potential of ocean wave energy is the motivation behind this thesis. The objective of this research is to model a mass-spring-damper system to emulate the permanent magnet linear generator (PMLG) of a self-recharging AUV and identify its energy absorption capability through numerical simulation and experimental testing. The research activities started with modeling and fabricating a 1:5 scale model. The scaling was done by comparing the most common AUV size of …

Developing Executable Digital Models With Model-Based Systems Engineering – An Unmanned Aerial Vehicle Surveillance Scenario Example, Viviana Guadalupe Lopez

Theses and Dissertations

There is an increase in complexity in modern systems that causes inconsistencies in the iterative exchange loops of the system design process and in turn, demands greater quality of system organization and optimization techniques. A recent transition from document-centric systems engineering to Model-Based Systems Engineering (MBSE) is being documented in literature from various industries to address these issues. This study aims to investigate how MBSE can be used as a starting point in developing digital twins (DT). Specifically, the adoption of MBSE for realizing DT has been investigated, resulting in various literature reviews that indicate the most prevalent methodologies and …

The Synthesis And Characterization Of Metal Oxide Nanomaterial-Based Composites And Their Use As Antibacterial Agents, Jo A. Sanchez

Theses and Dissertations

The work presented in this thesis discusses the antibacterial properties of various metal oxides and metal oxide/polymer composite fibers. Polyvinylpyrrolidone (PVP) fibers embedded with Zinc Oxide nanoparticles (ZnO NPs) were prepared by centrifugal spinning from PVP aqueous solutions) and ZnO NPs. The ZnO NPs were synthesized and coated with different surfactants, cetyltrimethylammonium bromide (CTAB) and hexadecyltrimethylammonium bromide (HTAB). The effect of surfactant coating on the antibacterial activity of ZnO NPs and PVP/ZnO nanocomposite fibers against escherichia coli (e. coli) and bacillus megaterium (b. megaterium) bacteria was systematically investigated. The results showed that coating the ZnO NPs …

Using Actor-Critic Reinforcement Learning For Control Of A Quadrotor Dynamics, Edgar Adrian Torres

Theses and Dissertations

This paper presents a quadrotor controller using reinforcement learning to generate near-optimal control signals. Two actor-critic algorithms are trained to control quadrotor dynamics. The dynamics are further simplified using small angle approximation. The actor-critic algorithm’s control policy is derived from Bellman’s equation providing a sufficient condition to optimality. Additionally, a smoother converter is implemented into the trajectory providing more reliable results. This paper provides derivations to the quadrotor’s dynamics and explains the control using the actor-critic algorithm. The results and simulations are compared to solutions from a commercial, optimal control solver, called DIDO.

Near-Optimal Control Of A Quadcopter Using Reinforcement Learning, Alberto Velazquez-Estrada

Theses and Dissertations

This paper presents a novel control method for quadcopters that achieves near-optimal tracking control for input-affine nonlinear quadcopter dynamics. The method uses a reinforcement learning algorithm called Single Network Adaptive Critics (SNAC), which approximates a solution to the discrete-time Hamilton-Jacobi-Bellman (DT-HJB) equation using a single neural network trained offline. The control method involves two SNAC controllers, with the outer loop controlling the linear position and velocities (position control) and the inner loop controlling the angular position and velocities (attitude control). The resulting quadcopter controller provides optimal feedback control and tracks a trajectory for an infinite-horizon, and it is compared with …

The Effects Of Carbon Coating On The Electrochemical Performance Of Metal-Oxide Short Fiber Anodes For Lithium-Ion Batteries, David A. Sanchez

Theses and Dissertations

This thesis focuses on the process of oxidizing centrifugally spun precursor fibers and the subsequent process of carbon coating via chemical vapor deposition (CVD) for use as anode material in lithium-ion batteries (LIBs). Metal oxides have been studied as a potential replacement for graphite as they have been shown to have high theoretical capacities, good electronic conductivity, and can be synthesized using low-cost, scalable methods. However, metal oxides with high theoretical capacities also have low cycle life. To avoid this, metal oxides have been integrated with carbon to expand their life cycle. The work in this thesis shows the synthesis …

Fabrication Of Solar Absorber Tube With Internal Fin Structure With In718 And Effect Of Boron With In718 For Solar Absorber Tube Using Selective Laser Melting 3d Printing Technology, Naznin Nuria Afrin

Theses and Dissertations

This research aimed to fabricate Solar Absorber Tubes for Solar-Thermal Power Plant with internal fin structures using Selective Laser Melting (SLM) technology. In this study, we investigated the effect of B with IN718 in 3D printing using SLM for solar absorber tubes. The objective was to study the material-process-properties relationship with goal to identify and validate the optimal parameters for the SLM process. Material selected for this study was IN718 with 0.5% and 1% B particle mixed using a V-shape mixing machine. The flowability test was conducted using the Angle of Repose (AOR) method. 3D printed samples …

The Deflection And Heat Transfer Analysis Of Injection Mold Cavity With Sla Cooling Channel Insert, Olumide Temidayo Aladesiun

Theses and Dissertations

Fast cooling in injection molding is the critical in the process economy. Among many different cooling channel designs available, conformal cooling offers the best and the most efficient cooling. However, limited awareness, accessibility, complexity, cost, knowledge, and experience limit the use of conformal cooling channels to be used into the mold in a molding process.

Typically, SLM(Selective Laser Melting) method is used to create cavity inserts with conformal cooling channels, however, due to the difficulties listed above, applications of conformal cooling channels are very limited. For an inexpensive alternative SLA (Stereolithography Apparatus) can print cavity inserts with conformal cooling channels. …

Fabrication And Characterization Of Force Spun Polymeric Nanofiber For Drug Delivery And Tissue Engineering Applications, Salahuddin Ahmed

Theses and Dissertations

This study focuses on the development and characterization of polymeric nanofiber for drug delivery and tissue engineering applications. In this study, poly(lactic-co-glycolic) acid (PLGA), Poly-vinyl alcohol (PVA), and Pullulan(PL) were used as the base polymers to develop the nanofiber. Bioactive components Oleanolic acid(OA), Oxymatrine(OM), and Salvianolic Acid(SA) were incorporated in PLGA, PVA, and PL, respectively, via solution mixing. The nano fiber systems were developed using the Forcespinning® method. Morphological, thermo-physical, and biological properties of the fiber mats were analyzed. The composite fiber system containing OA showed a very high drug loading efficiency. The composite fiber system containing high concentration of …

Ultrafast Laser Direct Writing Of Conductive Patterns On Modified Polyimide Film For Flexible Electronic Applications, Ishrat Jahan Biswas

Theses and Dissertations

Conductive patterns can be printed on a flexible polymer substrate using the direct laser writing (DLW) method. In order to write conductive circuits in such polymer using a laser, polyimide (PI) is a desirable material choice due to its electrical, chemical, and mechanical properties. Electrically non-conductive PI has shown great potential for flexible printed electronics as LDW enables selective carbonization in the bulk of such material leading to the formation of conductive lines. The technique is shown to be a rapid and minimal cost method for printing electrodes to nanoscale devices. However, investigations in this field show several limitations to …

A Study Of The Surface Properties Of Additive Manufactured Inconel 718 After Laser Surface Treatment And Cnc Grinding, Sampson K. Canacoo

Theses and Dissertations

This study investigated the surface properties of additive manufactured Inconel 718 produced through selective laser melting, and the effects of laser ablation and CNC grinding on the surface finish. The objectives were to investigate the effects of the various parameters of laser ablation and CNC grinding on the Inconel 718 surface. The parameters used for the laser experiments were pulse energy (4, 20, and 30 µJ), scanning speed (5, 10, and 15 mm/s), and hatch distance (10, 30, and 50 µm). For the grinding experiments, the wheel speed was kept constant at 20.3 m/sec, however, two different workpiece speed (8.6 …

A Numerical Simulation Of The Powder Bed Additive Manufacturing Process With Molecular Dynamics Simulation, Yeasir Mohammad Akib

Theses and Dissertations

Many manufacturing industries utilize powder bed fusion (PBF) since it can produce microscale precision 3D parts. During PBF, powder particles are selectively fused layer by layer using thermal energy. The build quality in the PBF process relies heavily on powder bed properties and thermal energy deposition. Powder flowability, spreadability, and packing fraction are some of the insightful factors that determine the quality of the powder bed. In this study, a two-dimensional powder bed is developed using the LAMMPS package. A cloud-based pouring of powders with varying volumes and initialization is adopted for the work. A blade-type and circular recoater is …

Investigation Of Process Parameters To Fabricate Refractory Medium-Entropy Alloy By Selective Laser Melting Process, Abdullah Al Masum Jabir

Theses and Dissertations

This thesis proposal investigates the synthesis of TiWMo refractory medium entropy alloy (RMEA) by selective laser melting process from elemental powder. Steel, titanium and tungsten substrates were used to study the impact on the formation of TiWMo RMEA. Different process parameters were applied to investigate the effects on melting, diffusion and formation of RMEA. The microstructure of TiWMo and elemental distribution were observed by scanning electron microscope (SEM) and energy dispersive X-ray spectroscopy (EDS). SEM analysis revealed that with higher energy density the pores and microcracks were improved. EDS data validated the composition is homogenized and stable after few layers …

Development Of Vegetable Oil-Based Nano-Lubricants Using Ag, H-Bn And Mgo Nanoparticles As Lubricant Additives, Kollol Sarker Jogesh

Theses and Dissertations

Because of the harmful impact of petroleum-based lubricant on the environment and human body, vegetable oil-based lubricant with eco-friendly nanoparticles has a great potential to be an alternative lubricant if it possesses proper lubricating properties. In this study, thermal conductivity, viscosity and tribological properties (wear scar diameter and coefficient of friction) of vegetable oil-based nanolubricant, developed from soybean oil and sunflower oil, modified with Ag, h-BN and MgO nanoparticles as lubricant additives, were evaluated. For thermal conductivity evaluation, a line heat source method was used with KD2 Pro-Thermal Property Analyzer. For viscosity evaluation, Haake Mars 40-rheometer was used to evaluate …

Femtosecond Pulse Filamentation In Dielectric Media Toward Photonics Sensor Fabrication, Anitha Narayanan

Theses and Dissertations

Through pulse filamentation, femtosecond laser pulses have been utilized to modify the refractive indices of dielectric materials such as glass, A-plane sapphire crystal, and Cplane sapphire crystal. The 10x Infinity Corrected Lens was used, and the focusing condition was tuned as being the same and fixed to both glass and sapphire crystals. First, 8uJ of laser energy was optimized to produce controlled pulse filamentation voids in the glass. The laser intensity was then optimized to 2-3.5 uJ, 1.5 uJ, & 2.5 uJ, respectively, for the controlled pulse filamentation in A and C plane sapphire crystals. Due to the different crystal …

Development Of An Electro-Centrifugal Spinning Setup For Nanofiber Production Research, David A. Treviño

Theses and Dissertations

Nanofiber production methods have been developed and improved over the course of decades. Each process allows for the creation of fibers with distinct properties that provide benefits to growing number of applications. On the same note, every process has shortcomings that keep them from being universally valid for all applications. This research considers electrospinning and centrifugal spinning systems and attempts to create a process which maintains high fiber qualities like small and consistent fiber diameters, and improved fiber alignment while providing a high fiber yield. The electro-centrifugal (EC) spinning machine that resulted was designed utilizing computer aided design (CAD) software …

Feasibility Analysis Of Embedding Optical Fiber Sensor Into Additively Manufactured Part, Mahmudul Hasan Porag

Theses and Dissertations

The research tried to examine the viability of the embedment of optical fiber sensors in Additively built components, packaging the sensors within the components, and characterizing the sensors for sensing a specified measurement. Optical fiber sensors are popular due to their small size, resilience against electromagnetic radiation, and reliability in potentially dangerous conditions. Embedding fibers inside a product allows for the monitoring of critical areas, allowing for preemptive action in the case of a breakdown. Coupons of Inconel 718 were made using laser powder-bed fusion (LPBF), with the fabrication settings tuned to determine whether such a development was possible. After …

Disruptions In International Trade: A Perspective On Ports Of Entry And Supply Chain Resilience, Jose A. Jara Jr. Guerrero

Theses and Dissertations

United States (U.S.) ports of entry (POEs) and supply chains (SCs) have a prominent trade relationship with a growing desire to improve their operational capabilities. Though trade deals like the U.S.-Mexico-Canada (USMCA) agreement have facilitated trade between these countries, U.S. Customs and Border Protection (CBP) at POEs have also increased security inspections, following the September 11th incident, which have impacted international and global SCs. More recently, the COVID-19 pandemic has caused labor shortages at both sea and land POEs, increasing vessel and commercial vehicle congestion. These POE disruptions have also propagated into the third-party logistics (3PL) of SC networks, which …

Predicting The Remaining Service Life Of Railroad Bearings: Leveraging Machine Learning And Onboard Sensor Data, Leonel Villafranca

Theses and Dissertations

By continuously monitoring train bearing health in terms of temperature and vibration levels of bearings tested in a laboratory setting, statistical regression models have been developed to establish relationships between the sensor-acquired bearing health data with several explanatory factors that potentially influence the bearing deterioration. Despite their merits, statistical models fall short of reliable prediction accuracy levels since they entail restrictive assumptions, such as a priori known functional relationship between the response and input variables. A data-driven machine learning algorithm is presented, which can unravel the nonlinear deterioration model purely based on the bearing health data, even when the structure …

An Experimentally Validated Finite Element Model Of Thermal Transient Response Of A Railroad Bearing Adapter, Javier E. Arroyo

Theses and Dissertations

Wayside hot box detectors (HBDs) are devices used to determine the health of railcar components such as bearings, axles, and brakes by monitoring the radiated temperature form these components. HBDs have been instrumental in reducing rail derailments in the decade, but the number of non-verified bearing removals has increased significantly. To combat these limitations, researchers have opted to use wireless onboard sensor devices directly mounted on the bearing adapter. The wireless onboard health monitoring system developed by the University Transportation Center for Railway Safety (UTCRS) utilizes temperature and vibration sensors to detect the condition of rolling stock. However, because the …