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University of South Carolina

Theses/Dissertations

Friction Stir Welding

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Full-Text Articles in Mechanical Engineering

Effects Of Process Variants On Metallurgical And Mechanical Properties In Friction Stir Welding Of Aluminum Alloys, Xiaomin Huang Jan 2016

Effects Of Process Variants On Metallurgical And Mechanical Properties In Friction Stir Welding Of Aluminum Alloys, Xiaomin Huang

Theses and Dissertations

Conventional shoulder friction stir welding (CSFSW) produces uneven heat input through welded material thickness: higher close to the top and lower close to the bottom. When CSFSW is applied on certain aluminum alloys, such as 7xxx and 2xxx series high strength aluminum alloys which contain low melting point intermetallic, overheating and local melting may happen close to weld crown. Stationary shoulder friction stir welding (SSFSW) may generate much more uniform heat input through plate thickness than CSFSW due to the non-rotating shoulder and rotating pin. Therefore, overheating and local melting are expected to be avoided in SSFSW. Furthermore, local properties …


Friction Stir Welding And Processing On Titanium Alloys, Dawei Li Jan 2016

Friction Stir Welding And Processing On Titanium Alloys, Dawei Li

Theses and Dissertations

Friction stir welding (FSW) is a solid-state joining process that utilizes a non-consumable, rotating tool to plunge into abutting faces and transverse along the weld path. Material nearby the tool is softened by frictional heat generated via local friction and plastic deformation. Severe plastic deformation of the interface along with a state of hydrostatic pressure results in creation of a joint by metallurgical bonding. Because the temperature of the material during the welding process is below that of the melting point, FSW has numerous advantages over conventional fusion welding. Friction consolidation (FC) is also a solid-state process that uses a …