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Iowa State University

2007

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Articles 1 - 21 of 21

Full-Text Articles in Mechanical Engineering

Athermal Resistance To Interface Motion In The Phase-Field Theory Of Microstructure Evolution, Valery I. Levitas, Dong Wook Lee Dec 2007

Athermal Resistance To Interface Motion In The Phase-Field Theory Of Microstructure Evolution, Valery I. Levitas, Dong Wook Lee

Valery I. Levitas

A method of introducing an athermal resistance to interface propagation for the Ginzburg-Landau (GL) approach to the first-order phase transformations (PTs) is developed. It consists of introducing oscillating fields of stresses (due to various defects or a Peierls barrier) or a jump in chemical energy. It removes some essential drawbacks in GL modeling: it arrests experimentally observed microstructures that otherwise converge to a single phase, and it reproduces rate-independent stress hysteresis. A similar approach can be applied for twinning, dislocations, and other PTs (e.g., electric and magnetic).


A Bubble-Powered Micro-Rotor: Conception, Manufacturing, Assembly And Characterization, Jonathan Kao, Xiaolin Wang, John Warren, Jie Xu, Daniel Attinger Dec 2007

A Bubble-Powered Micro-Rotor: Conception, Manufacturing, Assembly And Characterization, Jonathan Kao, Xiaolin Wang, John Warren, Jie Xu, Daniel Attinger

Daniel Attinger

A steady fluid flow, called microstreaming, can be generated in the vicinity of a micro-bubble excited by ultrasound. In this paper, we use this phenomenon to assemble and power a microfabricated rotor at rotation speeds as high as 625 rpm. The extractible power is estimated to be of the order of a few femtowatts. A first series of experiments with uncontrolled rotor shapes is presented, demonstrating the possibility of this novel actuation scheme. A second series of experiments with 65 µm rotors micromanufactured in SU-8 resin is then presented. Variables controlling the rotation speed and rotor stability are investigated, such …


High-Speed Three-Dimensional Shape Measurement System Using A Modified Twoplus- One Phase-Shifting Algorithm, Song Zhang, Shing-Tung Yau Nov 2007

High-Speed Three-Dimensional Shape Measurement System Using A Modified Twoplus- One Phase-Shifting Algorithm, Song Zhang, Shing-Tung Yau

Song Zhang

This paper describes a high-resolution, real-time, three-dimensional shape measurement system using the modified two-plus-one phase-shifting algorithm. The data acquisition speed is as high as 60frames∕s with an image resolution of 640×480pixels per frame. Experiments demonstrated that the system was able to acquire the dynamic changing objects such as facial geometric shape changes when the subject is speaking, and the modified two-plus-one phase-shifting algorithm can further alleviate the error due to motion. Applications of this system include manufacturing, online inspection, medical imaging, compute vision, and computer graphics.


Repetitive Impact Response Of A Beam Structure Subjected To Harmonic Base Excitation, Elizabeth K. Ervin, Jonathan A. Wickert Oct 2007

Repetitive Impact Response Of A Beam Structure Subjected To Harmonic Base Excitation, Elizabeth K. Ervin, Jonathan A. Wickert

Jonathan A. Wickert

This paper investigates the forced response dynamics of a clamped–clamped beam to which a rigid body is attached, and in the presence of periodic or non-periodic impacts between the body and a comparatively compliant base structure. The assembly is subjected to base excitation at specified frequency and acceleration, and the potentially complex responses that occur are examined analytically. The two sets of natural frequencies and vibration modes of the beam-rigid body structure (in its in-contact state, and in its not-in-contact state), are used to treat the forced response problem through a series of algebraic mappings among those states. A modal …


Acoustic Excitation Of Superharmonic Capillary Waves On A Meniscus In A Planar Microgeometry, Jie Xu, Daniel Attinger Oct 2007

Acoustic Excitation Of Superharmonic Capillary Waves On A Meniscus In A Planar Microgeometry, Jie Xu, Daniel Attinger

Daniel Attinger

The effects of ultrasound on the dynamics of an air-water meniscus in a planar microgeometry are investigated experimentally. The sonicated meniscus exhibits harmonic traveling waves or standing waves, the latter corresponding to a higher ultrasound level. Standing capillary waves with subharmonic and superharmonic frequencies are also observed, and are explained in the framework of parametric resonance theory, using the Mathieu equation.


Evaluation Of Surface Residual Stresses In Friction Stir Welds Due To Laser And Shot Peening, Omar Hatamleh, Iris V. Rivero, Jeds Lyons Oct 2007

Evaluation Of Surface Residual Stresses In Friction Stir Welds Due To Laser And Shot Peening, Omar Hatamleh, Iris V. Rivero, Jeds Lyons

Iris V. Rivero

The effects of laser, and shot peening on the residual stresses in friction stir welds (FSW) has been investigated. The surface residual stresses were measured at five different locations across the weld in order to produce an adequate residual stress profile. The residual stresses before and after sectioning the coupon from the welded plate were also measured, and the effect of coupon size on the residual stress relaxation was determined and characterized. Measurements indicate that residual stresses were not uniform along the welded plate, and large variation in stress magnitude could be exhibited at various locations along the FSW plate. …


Platinum Nanoparticle Shape Effects On Benzene Hydrogenation Selectivity, Kaitlin M. Bratlie, Hyunjoo Lee, Kyriakos Komvopoulos, Peidong Yang, Gabor A. Somorjai Oct 2007

Platinum Nanoparticle Shape Effects On Benzene Hydrogenation Selectivity, Kaitlin M. Bratlie, Hyunjoo Lee, Kyriakos Komvopoulos, Peidong Yang, Gabor A. Somorjai

Kaitlin M. Bratlie

Benzene hydrogenation was investigated in the presence of a surface monolayer consisting of Pt nanoparticles of different shapes (cubic and cuboctahedral) and tetradecyltrimethylammonium bromide (TTAB). Infrared spectroscopy indicated that TTAB binds to the Pt surface through a weak C-HâââPt bond of the alkyl chain. The catalytic selectivity was found to be strongly affected by the nanoparticle shape. Both cyclohexane and cyclohexene product molecules were formed on cuboctahedral nanoparticles, whereas only cyclohexane was produced on cubic nanoparticles. These results are the same as the product selectivities obtained on Pt(111) and Pt(100) single crystals in earlier studies. The apparent activation energy for …


3d Data Merging Using Holoimage, Song Zhang, Shing-Tung Yau Sep 2007

3d Data Merging Using Holoimage, Song Zhang, Shing-Tung Yau

Song Zhang

Three-dimensional data merging is critical for full-field 3-D shape measurement. 3-D range data patches, acquired either from different sensors or from the same sensor in different viewing angles, have to be merged into a single piece to facilitate future data analysis. In this research, we propose a novel method for 3-D data merging using Holoimage. Similar to the 3-D shape measurement system using a phase-shifting method, Holoimage is a phase-shifting-based computer synthesized fringe image. The virtual projector projects the phase-shifted fringe pattern onto the object, the reflected fringe images are rendered on the screen, and the Holoimage is generated by …


Phase Error Compensation For A 3-D Shape Measurement System Based On The Phase-Shifting Method, Song Zhang, Peisen S. Huang Jun 2007

Phase Error Compensation For A 3-D Shape Measurement System Based On The Phase-Shifting Method, Song Zhang, Peisen S. Huang

Song Zhang

This paper describes a novel phase error compensation method for reducing the measurement error caused by nonsinusoidal waveforms in phase-shifting methods. For 3-D shape measurement systems using commercial video projectors, the nonsinusoidal waveform of the projected fringe patterns as a result of the nonlinear gamma of projectors causes significant phase measurement error and therefore shape measurement error. The proposed phase error compensation method is based on our finding that the phase error due to the nonsinusoidal waveform depends only on the nonlinearity of the projector’s gamma. Therefore, if the projector’s gamma is calibrated and the phase error due to the …


Modeling Of The Size Effects On The Behavior Of Metals In Microscale Deformation Processes, Gap-Yong Kim, Jun Ni, Muammer Koc Jun 2007

Modeling Of The Size Effects On The Behavior Of Metals In Microscale Deformation Processes, Gap-Yong Kim, Jun Ni, Muammer Koc

Gap-Yong Kim

For the accurate analysis and design of microforming process, proper modeling of material behavior at the micro/mesoscale is necessary by considering the size effects. Two size effects are known to exist in metallic materials. One is the “grain size” effect, and the other is the “feature/specimen size” effect. This study investigated the feature/specimen size effect and introduced a scaling model which combined both feature/specimen and grain size effects. Predicted size effects were compared with three separate experiments obtained from previous research: a simple compression with a round specimen, a simple tension with a round specimen, and a simple tension in …


Surface Friction Guiding For Reduced High-Frequency Lateral Vibration Of Moving Media, V. Kartik, Jonathan A. Wickert Jun 2007

Surface Friction Guiding For Reduced High-Frequency Lateral Vibration Of Moving Media, V. Kartik, Jonathan A. Wickert

Jonathan A. Wickert

The free and forced vibration of a moving medium is examined in an application where distributed friction guiding is used to control lateral position passively. Subambient pressure features formed in the guides intentionally modify the naturally occurring self-pressurized air bearing and increase the contact force between the medium and the guide's surface. These features increase friction to a level beyond that achievable based on the nominal wrap pressure. The moving medium is modeled as a beam that is transported over frictional regions and subjected to prescribed boundary disturbances arising from runout of a supply or take-up roll. For axial transport …


An Experimental Investigation On Semi-Solid Forming Of Micro/Meso-Scale Features, Gap-Yong Kim, Jun Ni, Rhett Mayor, Heesool Kim Apr 2007

An Experimental Investigation On Semi-Solid Forming Of Micro/Meso-Scale Features, Gap-Yong Kim, Jun Ni, Rhett Mayor, Heesool Kim

Gap-Yong Kim

The potentials of semi-solid forming technology have generated much interest regarding its application in micromanufacturing. This study investigates the feasibility of using semi-solid forming technology to produce parts with micro/meso features. An experimental setup has been developed to study the effects of die/punch temperature, initial solid fraction, punch speed, and workpiece shape on the semi-solid forming process. A part has been produced for a microreactor application and has been analyzed with an optical measurement system for feature formation. The results indicated complex interaction among the process parameters and the material flow, which affected the final pin formation. The punch temperature …


Interface Reorientation During Coherent Phase Transformations, Valery I. Levitas, I. B. Ozsoy, D. L. Preston Apr 2007

Interface Reorientation During Coherent Phase Transformations, Valery I. Levitas, I. B. Ozsoy, D. L. Preston

Valery I. Levitas

The universal thermodynamic driving force for coherent plane interface reorientation (IR) during first-order phase transformations (PT) in solids is derived. The relation between the rates of IR and interface propagation (IP) and the corresponding driving forces are derived for combined athermal and drag interface friction. The coupled evolution of IR and IP during cubic-tetragonal and tetragonal-orthorhombic PTs under three-dimensional loading is studied. An instability in the interface orientation is shown to have the features of a first-order PT.


Modeling Of The Semi-Solid Material Behavior And Analysis Of Micro-/Mesoscale Feature Forming, Gap-Yong Kim, Muammer Koc, Rhet Mayor, Jun Ni Apr 2007

Modeling Of The Semi-Solid Material Behavior And Analysis Of Micro-/Mesoscale Feature Forming, Gap-Yong Kim, Muammer Koc, Rhet Mayor, Jun Ni

Gap-Yong Kim

One of the major challenges in simulation of semi-solid forming is characterizing the complex behavior of a material that consists of both solid and liquid phases. In this study, a material model for an A356 alloy in a semi-solid state has been developed for high solid fractions (>0.6) and implemented into a finite element simulation tool to investigate the micro-/mesoscale feature formation during the forming process. Compared to previous stress models, which are limited to expressing the stress dependency on only the strain rate and the temperature (or the solid fraction), the proposed stress model adds the capability of …


Control And Ultrasonic Actuation Of A Gas–Liquid Interface In A Microfluidic Chip, Jie Xu, Daniel Attinger Mar 2007

Control And Ultrasonic Actuation Of A Gas–Liquid Interface In A Microfluidic Chip, Jie Xu, Daniel Attinger

Daniel Attinger

This paper describes the design and manufacturing of a microfluidic chip, allowing for the actuation of a gas–liquid interface and of the neighboring fluid. The first way to control the interface motion is to apply a pressure difference across it. In this case, the efficiency of three different micro-geometries at anchoring the interface is compared. Also, the critical pressures needed to move the interface are measured and compared to a theoretical result. The second way to control the interface motion is by ultrasonic excitation. When the excitation is weak, the interface exhibits traveling waves, which follow a dispersion equation. At …


Generic Nonsinusoidal Phase Error Correction For Three-Dimensional Shape Measurement Using A Digital Video Projector, Song Zhang, Shing-Tung Yau Jan 2007

Generic Nonsinusoidal Phase Error Correction For Three-Dimensional Shape Measurement Using A Digital Video Projector, Song Zhang, Shing-Tung Yau

Song Zhang

A structured light system using a digital video projector is widely used for 3D shape measurement. However, the nonlinear γ of the projector causes the projected fringe patterns to be nonsinusoidal, which results in phase error and therefore measurement error. It has been shown that, by using a small look-up table (LUT), this type of phase error can be reduced significantly for a three-step phase-shifting algorithm. We prove that this algorithm is generic for any phase-shifting algorithm. Moreover, we propose a new LUT generation method by analyzing the captured fringe image of a flat board directly. Experiments show that this …


A Fully Lagrangian Numerical Method For Calculating The Dynamics Of Oscillating Micro And Nanoscale Objects Immersed In Fluid, Nicole N. Hashemi, Mark Paul, Javier Alcazar, Raul Radovitzky Jan 2007

A Fully Lagrangian Numerical Method For Calculating The Dynamics Of Oscillating Micro And Nanoscale Objects Immersed In Fluid, Nicole N. Hashemi, Mark Paul, Javier Alcazar, Raul Radovitzky

Nastaran Hashemi

Many micro and nano-technologies rely upon the complicated motion of objects immersed in a viscous fluid. It is often the case that for such problems analytical theory is not available to quantitatively describe and predict the device dynamics. In addition, the numerical simulation of such devices involves moving boundaries and use of the standard Eulerian computational approaches are often difficult to implement. In order to address this problem we use and validate a fully Lagrangian finite element approach that treats the moving boundaries in a natural manner. We validate the method for use in calculating the dynamics of oscillating objects …


Mechanochemical Mechanism For Fast Reaction Of Metastable Intermolecular Composites Based On Dispersion Of Liquid Metal, Valery I. Levitas, Blaine W. Asay, Steven F. Son, Michelle Pantoya Jan 2007

Mechanochemical Mechanism For Fast Reaction Of Metastable Intermolecular Composites Based On Dispersion Of Liquid Metal, Valery I. Levitas, Blaine W. Asay, Steven F. Son, Michelle Pantoya

Valery I. Levitas

An unexpected mechanism for fast reaction of Alnanoparticles covered by a thin oxide shell during fast heating is proposed and justified theoretically and experimentally. For nanoparticles, the melting of Al occurs before the oxide fracture. The volume change due to melting induces pressures of 1–2 GPa and causes dynamic spallation of the shell. The unbalanced pressure between the Al core and the exposed surface creates an unloading wave with high tensile pressures resulting in dispersion of atomic scale liquid Al clusters. These clusters fly at high velocity and their reaction is not limited by diffusion (this is the opposite of …


Multilevel Quality-Guided Phase Unwrapping Algorithm For Real-Time Three-Dimensional Shape Reconstruction, Song Zhang, Xiaolin Li, Shing-Tung Yau Jan 2007

Multilevel Quality-Guided Phase Unwrapping Algorithm For Real-Time Three-Dimensional Shape Reconstruction, Song Zhang, Xiaolin Li, Shing-Tung Yau

Song Zhang

A multilevel quality-guided phase unwrapping algorithm for real-time 3D shape measurement is presented. The quality map is generated from the gradient of the phase map. Multilevel thresholds are used to unwrap the phase level by level. Within the data points in each level, a fast scan-line algorithm is employed. The processing time of this algorithm is approximately 18.3  ms for an image size of 640×480 pixels in an ordinary computer. We demonstrate that this algorithm can be implemented into our real-time 3D shape measurement system for real-time 3D reconstruction. Experiments show that this algorithm improves the previous scan-line phase unwrapping …


Coupled Phase Transformation, Chemical Decomposition, And Deformation In Plastic-Bonded Explosive: Models, Valery I. Levitas, Bryan F. Henson, Laura B. Smilowitz, David K. Zerkle, Blaine W. Asay Jan 2007

Coupled Phase Transformation, Chemical Decomposition, And Deformation In Plastic-Bonded Explosive: Models, Valery I. Levitas, Bryan F. Henson, Laura B. Smilowitz, David K. Zerkle, Blaine W. Asay

Valery I. Levitas

A continuum thermomechanochemical model of the behavior of a plastic-bonded explosive (PBX) 9501 formulation consisting of the energetic crystal octahydro-1,3,5,7-tetranitro-1,3,5,7-tetrazocine (HMX) embedded in a polymeric binder is developed. Our main focus is on the study of the β↔δphase transformations (PTs) in crystalline HMX under a complex pressure-temperature path. To reproduce the pressure-temperature path, in particular during heating of PBX inside of a rigid cylinder, the β↔δ PTs in HMX are coupled to chemical decomposition of the HMX and binder leading to gas formation, gas leaking from the cylinder, elastic, thermal, and transformational straining as well as straining due to mass …


Coupled Phase Transformation, Chemical Decomposition, And Deformation In Plastic-Bonded Explosive: Simulations, Valery I. Levitas, Bryan F. Henson, Laura B. Smilowitz, David K. Zerkle, Blaine W. Asay Jan 2007

Coupled Phase Transformation, Chemical Decomposition, And Deformation In Plastic-Bonded Explosive: Simulations, Valery I. Levitas, Bryan F. Henson, Laura B. Smilowitz, David K. Zerkle, Blaine W. Asay

Valery I. Levitas

Numerical simulations of the heating with constant rate of a PBX (plastic-bonded explosive) 9501 formulation consisting of the energetic crystal HMX embedded in a polymeric binder inside of a rigid cylinder is performed. The continuum thermo-mechanochemical model of the behavior of a PBX 9501 developed in the preceding paper [V. I. Levitas, B. F. Henson, L. B. Smilowitz, D. K. Zerkle, and B. W. Asay, J. Appl. Phys.102, 113502 (2007)] is applied. The model describes the β↔δphase transformations in crystalline HMX, chemical decomposition of the HMX and binder leading to gas formation, gas leaking from the cylinder, elastic, thermal, and …