Mechanical Engineering Commons^™

Control Of Single- And Dual-Probe Atomic Force Microscopy, Muthukumaran Loganathan

Doctoral Dissertations

“Atomic force microscope (AFM) is one of the important and versatile tools available in the field of nanotechnology. It is a type of probe-based microscopy wherein an atomically sharp tip, mounted on the free end of a microcantilever, probes the surface of interest to generate 3D topographical images with nanoscale resolution. An integral part of the AFM is the feedback controller that regulates the probe deflection in the presence of surface height changes, enabling the control action to be used for generating topographical image of the sample. Besides sensing, the probe can also be used as a mechanical actuator to …

Additive Manufacturing Of Glass Using A Filament Fed Process, Junjie Luo

Doctoral Dissertations

"There are many scientific and engineering applications of glass including optics, communications, electronics, and hermetic seals, there has been minimal research towards the Additive Manufacturing (AM) of transparent glass parts. The special thermal and optical properties of glasses make them hard to be printed using conventional AM techniques. In this dissertation, two different AM techniques for glass AM were developed, Selective Laser Melting (SLM) and filament fed process.

Semi-transparent parts were printed with SLM process. However, the filament fed process was found to be more robust and promising for printing optically transparent glass parts. Therefore, this dissertation is focused on …

Continuous Focusing And Separation Of Microparticles With Acoustic And Magnetic Fields, Ran Zhou

Doctoral Dissertations

"Microfluidics enables a diverse range of manipulations (e.g., focusing, separating, trapping, and enriching) of micrometer-sized objects, and has played an increasingly important role for applications that involve single cell biology and the detection and diagnosis of diseases. In microfluidic devices, methods that are commonly used to manipulate cells or particles include the utilization of hydrodynamic effects and externally applied field gradients that induce forces on cells/particles, such as electrical fields, optical fields, magnetic fields, and acoustic fields.

However, these conventional methods often involve complex designs or strongly depend on the properties of the flow medium or the interaction between the …

Event-Triggering Architectures For Adaptive Control Of Uncertain Dynamical Systems, Ali Talib Oudah Albattat

Doctoral Dissertations

"In this dissertation, new approaches are presented for the design and implementation of networked adaptive control systems to reduce the wireless network utilization while guaranteeing system stability in the presence of system uncertainties. Specifically, the design and analysis of state feedback adaptive control systems over wireless networks using event-triggering control theory is first presented. The state feedback adaptive control results are then generalized to the output feedback case for dynamical systems with unmeasurable state vectors. This event-triggering approach is then adopted for large-scale uncertain dynamical systems. In particular, decentralized and distributed adaptive control methodologies are proposed with reduced wireless network …

Characterization And Numerical Simulation Of The Microstructural And Micromechanical Viscoelastic Behavior Of Oil Sands Using The Discrete Element Method, Eric Kofi Gbadam

Doctoral Dissertations

"Oil sands are naturally geologic formations of predominantly quartz sand grains whose void spaces are filled with bitumen, water, and dissolved gases. The electric rope shovel is the primary equipment used for excavating the Athabasca oil sand formations. The equipment's static and dynamic loads are transferred to the formation during excavation and propel. These loads cause ground instability leading to sinkage or rutting, crawler wear, and fracture failures. These problems result in unplanned downtimes, production losses, and high maintenance costs. In order to address these problems, there is a need to develop valid models that capture the behavior and performance …

Reliability Prediction In Early Design Stages, Yao Cheng

Doctoral Dissertations

"In the past, reliability is usually quantified with sufficient information available. This is not only time-consuming and cost-expensive, but also too late for occurred failures and losses. For solving this problem, the objective of this dissertation is to predict product reliability in early design stages with limited information. The current research of early reliability prediction is far from mature. Inspired by methodologies for the detail design stage, this research uses statistics-based and physics-based methodologies by providing general models with quantitative results, which could help design for reliability and decision making during the early design stage. New methodologies which accommodate component …

Processing, Microstructure, And Mechanical Properties Of Zirconium Diboride-Molybdenum Disilicide Ceramics And Dual Composite Architectures, Ryan Joseph Grohsmeyer

Doctoral Dissertations

"This research had two objectives: characterization of processing-microstructure-mechanical property relationships of conventional ZrB₂-MoSi₂ ceramics at room temperature (RT) and 1500⁰C in air, and fabrication of ZrB₂-MoSi₂ dual composite architectures (DCAs) for use near 1500⁰C. Elastic moduli, fracture toughness, and flexure strength were measured at RT and 1500⁰C for 15 ZrB₂-MoSi₂ ceramics hot pressed using fine, medium, or coarse ZrB₂ starting powder with 5-70 vol.% MoSi₂, referred to as FX, MX, and CX respectively where X is the nominal MoSi₂ content. MoSi₂ decomposed during sintering, resulting in …

Optimal Design And Freeform Extrusion Fabrication Of Functionally Gradient Smart Parts, Amir Ghazanfari

Doctoral Dissertations

"An extrusion-based additive manufacturing process, called the Ceramic On-Demand Extrusion (CODE) process, for producing three-dimensional ceramic components with near theoretical density was developed. In this process, an aqueous paste of ceramic particles with a very low binder content (<1 vol%) is extruded through a moving nozzle at room temperature. After a layer is deposited, it is surrounded by oil (to a level just below the top surface of most recent layer) to preclude non-uniform evaporation from the sides. Infrared radiation is then used to partially, and uniformly, dry the just-deposited layer so that the yield stress of the paste increases and the part maintains its shape. The same procedure is repeated for every layer until part fabrication is completed. Sample parts made of alumina and fully stabilized zirconia were produced using this process and their mechanical properties including density, strength, Young's modulus, Weibull modulus, toughness, and hardness were examined. Microstructural evaluation was also performed to measure the grain size, and critical flaw sizes were obtained. The results indicate that the proposed method enables fabrication of geometrically complex parts with superior mechanical properties. Furthermore, several methods were developed to increase the productivity of the CODE process and enable manufacturing of functionally graded materials with an optimum distribution of material composition. As an application of the CODE process, advanced ceramic components with embedded sapphire optical fiber sensors were fabricated and properties of parts and sensors were evaluated using standard test methods"--Abstract, page iv.

Thermomechanical Fatigue Life Investigation Of An Ultra-Large Mining Dump Truck Tire, Wedam Nyaaba

Doctoral Dissertations

The cost benefits associated with the use of heavy mining machinery in the surface mining industry has led to a surge in the production of ultra-large radial tires with rim diameters in excess of 35 in. These tires experience fatigue failures in operation. The use of reinforcing fillers and processing aids in tire compounds results in the formation of microstructural inhomogeneity in the compounds and may serve as sources of crack initiation in the tire. Abrasive material cutting is another source of cracks in tires used in mining applications. It suffices, then, to assume that every material plane in the …

Manufacturing Of Advanced Continuous Fiber Reinforced Composites For High Temperature Applications, James Robert Nicholas

Doctoral Dissertations

"New resin systems have enabled composites to be considered as attractive alternatives in structural applications that require material to be stronger, lighter and/or more resilient to environmental effects. The current work is on the development of processes to produce continuous fiber reinforced materials from two state of the art resin systems. Two processes were developed to produce continuous fiber reinforced ceramic materials from a preceramic polymer. The first was a vacuum forming process developed using the out-of-autoclave polymer composite manufacturing technique in conjunction with the polymer infiltration and pyrolysis process to produce ceramic composite material of zirconium diboride-silicon carbide reinforced …

Volumetric Error Compensation For 5-Axis Machine Tools, Jennifer Ruth Creamer

Doctoral Dissertations

"This work presents a geometric error compensation method for large 5-axis machine tools. The compensation method presented here uses tool tip measurements recorded throughout the axis space to construct a position-dependent geometric error model that can easily be used for error compensation. The measurements are taken using a laser tracker, permitting rapid error data gathering at most locations in the axis space. First two model types are compared for generating table-based error compensation and experimental results are presented. Table-based compensation is then extended to machine tool controller types with restrictions on the number or combination of compensation tables using an …

Numerical And Experimental Study Of New Designs Of All-Vanadium Redox Flow Batteries For Performance Improvement, Mohammed Abdulkhabeer Ali Al-Yasiri

Doctoral Dissertations

"Energy storage is envisioned as a key part of a renewable energy solution incorporated in a grid that overcomes two critical limits of renewable energy: intermittency and uncertainty. Among various technologies, a vanadium redox flow battery (VRFB) offers a promise because of its unique features such as long cycle life, separation of energy and power ratings, and capability of a deep discharge. The remaining challenges, however, include the limited application due to low energy density and complicated geometries. The complex geometry makes it difficult to optimize the performance and can cause a serious concern about leakage of the liquid. The …

Repair Of Metallic Components Using Hybrid Manufacturing, Renwei Liu

Doctoral Dissertations

"Many high-performance metal parts users extend the service of these damaged parts by employing repair technology. Hybrid manufacturing, which includes additive manufacturing (AM) and subtractive manufacturing, provides greater build capability, better accuracy, and surface finish for component repair. However, most repair processes still rely on manual operations, which are not satisfactory in terms of time, cost, reliability, and accuracy. This dissertation aims to improve the application of hybrid manufacturing for repairing metallic components by addressing the following three research topics. The first research topic is to investigate and develop an efficient best-fit and shape adaption algorithm for automating 3D models' …