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Full-Text Articles in Mechanical Engineering
Experimental Measurements Of Longitudinal Load Distributions On Friction Stir Weld Pin Tools, Aaron L. Stahl
Experimental Measurements Of Longitudinal Load Distributions On Friction Stir Weld Pin Tools, Aaron L. Stahl
Theses and Dissertations
The longitudinal forces generated from the Friction Stir Welding process are substantial. An understanding of these forces is critical to proper tool design. This study describes a technique to measure the longitudinal force distribution on a friction stir weld pin tool. Total longitudinal forces were recorded on a dynamometer while welding 6061 aluminum with non-threaded pins that varied in length and diameter. A model was developed that characterizes pin force as a function of pin length and diameter. Results suggest that force generally increases with pin length, while forces remain relatively constant with pin diameter. Unexpected force variation was found …
Experimental And Numerical Investigation Of Tool Heating During Friction Stir Welding, Joshua L. Covington
Experimental And Numerical Investigation Of Tool Heating During Friction Stir Welding, Joshua L. Covington
Theses and Dissertations
The heat input to the tool has been investigated for friction stir welding (FSW) of aluminum alloy AL 7075-T7351 over a wide range of process operating parameters using a combined experimental/numerical approach. In a statistical Design of Experiments fashion, 54 experimental welds (bead-on-plate) were performed at 27 different parameter combinations. Measured outputs during each of the welds included forces in all three coordinate directions and internal temperature of the rotating tool at three locations near the tool/workpiece interface. The heat input to the tool was also identified for each weld using infrared imaging temperature measurement techniques and the portion of …
Statistical Investigation Of Friction Stir Processing Parameter Relationships, Jonathan H. Record
Statistical Investigation Of Friction Stir Processing Parameter Relationships, Jonathan H. Record
Theses and Dissertations
Friction Stir Welding (FSW) is an emerging joining technology in which basic process understanding is still inadequate. Knowledge of FSW parameter relationships is needed to better understand the process and implement proper machine control. This study utilized a 3-factor, 3-level factorial design of experiments to investigate relationships between key process inputs and measured output parameters. All experiments utilized 7075-T7 aluminum and a threaded pin tool with a 25.4 mm shoulder diameter, 4.76 mm pin length, and 7.9 mm pin diameter. Spindle speed, feed rate, and tool depth were varied throughout 54 welds while X, Y, and Z forces, X torque, …