Mechanical Engineering Commons^™

Nonlinear Finite Element Model For Functionally Graded Porous Circular/Annular Micro-Plates Under Thermal And Mechanical Load, Enrique Nava Munoz

Masters Theses

A nonlinear finite element model for micro circular/annular plates under thermal and mechanical loading is developed using a third order shear deformation theory. In the kinematic assumptions, the change of plate thickness is allowed and no transverse shear strains are considered on the top and bottom surfaces. A power-law distribution is utilized to account for variations of two constituents through the thickness of the plate. Three different types of porosity distributions are considered. The strain gradient effect in micro scale structures is considered using the modified couple stress theory. The dynamic version of the principle of virtual displacements is used …

Improving Future Vehicle Fuel Economy And Operational Design Domain Through Novel Data Pipelines, Kyle James Carow

Masters Theses

Modern automobiles have greatly advanced in recent years, with technological developments that enhance performance, safety, and comfort. However, there is still much room for improvement. Today’s vehicles are heavily reliant on the combustion of fossil fuels, proven to be harmful for the environment on both a local and global scale. In addition, the safety benefits of autonomous vehicles and advanced driver assistance systems are not yet fully realized due to the limited operational design domain of these technologies. In this research, these needs are addressed through the development of two novel data pipelines. In the first study, a novel methodology …

Measurement Of Low-Speed Impinging Jet Structure Using Temperature Sensitive Paint, Arthur Dean Woodworth

Masters Theses

Temperature sensitive paint (TSP) is used to analyze surface flow structures driven by a jet impinging on a heated steel sheet. Temperature and Nusselt number images are calculated from CCD images of the TSP surface. TSP calibration is discussed. Skin friction data is obtained from the temperature images.

Data is collected for metal and 3D-printed plastic nozzles of varying shape and size at one or two jet airspeeds depending on the nozzle. For the circular nozzles, data is collected for four Reynolds numbers at impinging angles of 90, 70, and 50 degrees. For the elliptical nozzles and the star-shaped nozzle, …

Standardized 1x6u Cubesat Structure Design, Maximilian H. Brummel

Masters Theses

A CubeSat is a small satellite composed of one or more 10cm x 10cm x ~10cm cubes. Sometimes referred to as a “U” as in unit, the cubes can be combined in configurations of 2U, 3U, 6U, and more. CubeSats provide many advantages that larger satellites cannot offer. They are relatively inexpensive and can be fabricated much faster. Small-scale projects that require a fast timeline from conception up to completion are perfect for CubeSats. Furthermore, educational programs use CubeSat projects to teach and prepare students for the satellite industry. Popular configurations for CubeSat are 1U, 3U and 6U where the …

Towards Real-Time Energy Efficiency Analysis Of A Hydraulic System, Montasir Mamun Mithu

Masters Theses

The study aims at developing a real-time data analysis system for the energy efficiency study of hydraulic systems. It also aims at implementing automation for hydraulic systems so that energy efficiency can be improved using the real-time approach. This research uses a system-level experimental methodology. A linear push system hydraulic prototype is developed for the study. The prototype contains hydraulic actuator, shock absorber, electronic flow control valve, and electronic sensor. This prototype is used to experiment with different operating conditions to characterize hydraulic system behavior. A real-time data analysis system is developed using LabVIEW and an Open Platform Communication (OPC) …

Synthesis And Characterization Of Non-Pgm Catalysts For Fuel Cell Applications, Sudharsan Sridhar

Masters Theses

Fuel Cells convert the chemical energy of a fuel and an oxidizing agent into electricity through a pair of redox reactions. Proton Exchange Membrane (PEM) fuel cells convert (efficiency-60%) hydrogen and air to power the electric motors with zero emissions, facilitating the development of environmentally friendly and sustainable automobile technologies. One of the major obstacles for larger commercial viability of Fuel Cells for automobile applications is their cost-effectiveness. Currently, fuel cells use platinum as a catalyst material, which is prohibitively expensive for commercial automobile applications. The development of non-Platinum Group Metal (non-PGM) catalyst materials with similar electrochemical performance to that …

Development Of A Finite Element Model Of The Stamping Process To Predict The Natural Frequencies Of Dimpled Beams, Varad Vasudeo Pendse

Masters Theses

Creating dimples on beams has been proven to be an effective way of altering their vibrational behavior. The objective of this research is to simulate the process of stamping using the finite element (FE) method to create a model of a dimpled beam. This dimple has non-uniform thickness, so it shows close agreement with its real-life counterpart.

ANSYS® Parametric Design Language (APDL) is used to build a three-dimensional (3-D) finite element model and simulate the process of stamping used to create the dimple. The structural simulation is validated by calculating the thickness and width of the deformed geometry of the …

Comparison Of Optimal Energy Management Strategies Using Dynamic Programming, Model Predictive Control, And Constant Velocity Prediction, Amol Arvind Patil

Masters Theses

Due to the recent advancements in autonomous vehicle technology, future vehicle velocity predictions are becoming more robust which allows fuel economy (FE) improvements in hybrid electric vehicles through optimal energy management strategies (EMS). A real-world highway drive cycle (DC) and a controls-oriented 2017 Toyota Prius Prime model are used to study potential FE improvements. We proposed three important metrics for comparison: (1) perfect full drive cycle prediction using dynamic programming, (2) 10-second prediction horizon model predictive control (MPC), and (3) 10-second constant velocity prediction. These different velocity predictions are put into an optimal EMS derivation algorithm to derive optimal engine …

Fatigue Damage Characterization By Surface Roughness And Instrumented Micro – Hardness Measurements, Suraj Sanjay Nikam

Masters Theses

Fatigue is an essential consideration in the design of high performance, safety-critical structures, and components, as fatigue failure constitutes more than 70% of failures in dynamically loaded components. This research aims to shed light on the effect of surface roughness on the micro-hardness in metals through experimental techniques (Part 1), the correlation between the traditional fatigue testing and instrumented cyclic micro-hardness testing to determine the material properties modeled by Ramberg - Osgood relationship(Part 2), and the effect of the fatigue damage on micro-hardness and surface roughness (Part 3).

For this research, Al 7075 - T651 and Al 6061 - T651 …

Gearbox Baffle Optimization, Megan Arduin

Masters Theses

Current literature reveals there is limited consensus on the placement of baffles within a gearbox to reduce churning losses. Thus, there is a need for a process to identify baffle clearances that result in maximum and minimum churning losses. There are two types of baffles: axial and radial. While both axial and radial baffles cause reductions in churning losses to various degrees, the focus is on the effect of radial baffles. The effect of a board (rectangular plate) baffle location on the churning losses of a single gear gearbox are evaluated using computational fluid dynamics (CFD) implemented in Ansys. Several …

Estimation Of The Fatigue Life Of Additively Manufactured Metallic Components Using Modified Strain Life Parameters Based On Surface Roughness, Peter Grohs

Masters Theses

In this study, a method is developed to estimate the effects of surface roughness on the fatigue life of additively manufactured titanium Ti6Al4V, aluminum 7075–T6, and steel 4340 alloys through modified strain life parameters using finite element analysis (FEA). This method is highly beneficial to the fatigue analysis of as-built additively manufactured metal components, which possess rough surfaces that reduce fatigue life significantly but are challenging to analyze directly using finite element simulation because of complex geometries, i.e., modeling an exact surface profile is arduous.

An effective stress concentration factor, incorporating roughness data, is defined to quantify their effects on …

Optimal Energy Management For Forward-Looking Serial-Parallel Hybrid Electric Vehicle Using Rule-Based Control Strategy, Abhijit Bhaskar Jadhav

Masters Theses

In today’s sophisticated era of technology, resolving environmental problems is a matter of grave concern. Developing hybrid electric vehicles is a good step towards environmental preservation, since they use less fuel compared to conventional vehicles because of the combination of electric and mechanical energy. A hybrid electric vehicle reduces dependence on fossil fuels and hence lowers emissions. Specifically, a hybrid powertrain that includes a conventional gasoline engine and a brushless DC motor offers great potential to meet stringent CO₂ regulations and fuel economy requirements. This thesis focuses on the effects of initial state of charge (SOC) stored in Hybrid …

Modeling And Simulation With Optimal Gear Ratio For A Forward-Looking, Velocity-Driven, Power-Split Hybrid Electric Vehicle, Sonal Babasaheb Kanap

Masters Theses

Increases in vehicle demand and fossil fuel consumption are major contributors to environmental problems, such as air pollution and climate change. This has led to research on alternative, energy-efficient vehicle technologies. Automobile users are now preferring comfortable vehicles with minimal fuel consumption and with more efficient engines. Hybrid cars are becoming common because of their advantage of running cleaner and with better gas mileage. A hybrid car runs on the power of both an electric motor and a gasoline engine. This mechanism helps cut fuel consumption and conserve energy. An additional advantage is a regenerative braking system that helps recharge …

Training Set Density Estimation For Trajectory Predictions Using Artificial Neural Networks, Zachary Reinke

Masters Theses

Demand on earth orbiting surveillance systems in increasing as more equipment is put into orbit. These systems rely on predictive techniques to periodically track objects. The demand on these systems may be reduced if object trajectory data to develop scalable training sets used for training artificial neural networks (ANNs) to predict trajectories of a dynamic system. These methods use multi-variable statistics to analyze data energy content to provide the ANN with low density, feature-rich, training data. The developed techniques have been shown to increase ANN prediction accuracy while reducing the size of the training set when applied to a linear …

Liquid-To-Liquid Low Grade Waste Heat Recovery Using A Two-Channel Loop, Waleed Farwana

Masters Theses

The use of thermoelectric generators (TEGs) for producing electric energy from low grade “waste heat” has been theorized to provide a sustainable and low-cost energy source for electric power plants. The purpose of this study is to model and experimentally validate a TEG device that takes advantage of low grade waste heat (approximately 100-150 degrees Celsius) in liquid form in order to generate power that can be used for various applications in the surrounding environment. This research aims to demonstrate that optimized TEG designs bear the potential to compete with other methods of low grade waste heat energy harvesting in …

Optimization Of Analytical Inverse Heat Transfer Recovery Solution, Nathan Schick

Masters Theses

This thesis describes the different methods used when trying to solve inverse heat transfer problems, particularly those involving recovering heat flux. There are currently several techniques to measure the temperature history in an object subjected to heat transfer using various temperature sensors, however these types of sensors are gradually being replaced by Temperature Sensitive Paints (TSP), a technique that is more accurate and provides a better spatial resolution. TSP is a polymer that is applied on a base object. Changes in temperature in the polymer result in variations of the luminescence intensity in the paint. These variations can be captured …

Design Of A Portable Biogas Purification And Storage System, Anilkumar Kosna

Masters Theses

Biogas is produced from the decomposition of organic materials like manure, sewage sludge or crop fodders in anaerobic digesters. It consists mainly of 40 – 75 % of methane (CH₄), 15 – 60 % of carbon dioxide (CO₂) and trace amounts of other components. The principle constituents of biogas are similar to natural gas. Natural gas has 87 – 97 % of methane (CH₄) and 0.1 – 1 % of carbon dioxide. Natural gas is known to be an alternative fuel with a wide range of applications. The commercial purification technologies exist for large-scale …

Control-Oriented Automatic Transmission- Based Powertrain Modeling And Simulation With Judder, Harshal B. Kundale

Masters Theses

This work presents automatic transmission-based powertrain modeling. The powertrain consists of an engine, torque converter with lock up clutch, transmission gearbox, propeller shaft, and vehicle body. Simplified powertrain component models are developed for vehicle powertrain dynamic response analysis and future control work. The powertrain components are modeled with algebraic and first order non-linear differential equations. A MATLAB-based powertrain simulation system is developed to investigate the transient characteristics during lock up of torque converter. Simulation results are used in the determination of effects of judder on torque and angular velocity. Clutch judder is a self-excited vibration that occurs during the clutch …

Experimental Comparison Between Hollow Cathodes With Cermet, Lanthanum Hexaboride, And Barium Oxide Insert Materials, Nagual Simmons

Masters Theses

This thesis compares two different hollow cathode assemblies (HCA) using three different insert materials. NASA’s Jet Propulsion Laboratory (JPL) provided the H6 HCA and the Lanthanum Hexaboride (LaB₆) insert. A barium oxide (BaO) insert was purchased from Ebeam and used with the H6 HCA. The novel Cermet material was purchased from Plasma Controls, LLC and the HCA was based on the JPL H6 HCA. Plasma properties in the external region of all three inserts and the internal region of the LaB₆ were determine using two separate Langmuir probes. Various operating points were tested at a combination of …

Determination Of Chemical Notch, KChem On Aluminum And Steel When Subjected Under Slow Strain Rate Test In Corrosive Environment, Joshua Teo Lee Kuok

Masters Theses

When designing for any mechanical components or system, the question would arise as to how the material would react to the loads subjected on it? Would the component survive its service load? How would it react to environmental corrosion? To answer these questions, the technique used in this thesis paper is the Slow Strain Rate Test (SSRT) method. Aluminum and steel were chosen as the material to be tested in this paper. Al 7075-T651, and Al 6061-T651 was chosen due to its wide range of application, high strength to weight ratio and ease of machinability. It is highly used in …

Investigation Of Discrete Element Methods For Stud To Turf Interactions, Justin Rittenhouse

Masters Theses

Artificial turf is frequently used in sports today and attempts to advantageously replicate a natural grass/soil playing surface. Despite numerous advantages, the technology is correlated with an increase in injuries. The concept behind this research is to create and validate a discrete element model (DEM) for the ground/foot interaction through the use of open source software. After validation, the goal is to analyze an arrangement of studs to determine what role stud geometry plays on torque [N-mm] and force [N] generation. The validation data was provided through laboratory experiments. Three football studs attached to a rigid bracket were turned at …

Forward-Looking, Velocity-Driven, Powertrain Modeling And Optimal Control For Continuous Variable Transmission, Paresh Deshmukh

Masters Theses

This thesis is the second part of a two-part study focused on improving Continuous Variable Transmission (CVT) ratio management and control. The objective of the overall project was to develop a methodology for a vehicle with a CVT and a downsized gasoline engine to deliver the maximum vehicle fuel economy within drivability and performance constraints. The first part of this study, as described in [1], focuses on developing a cycle driven model for optimizing the CVT ratio. The study presented in this paper focuses on developing a velocity driven model to simulate the real-time behavior of a vehicle. The results …

Finite Element Analysis Of Tibiofemoral Contact Mechanics, Erika Fojtik

Masters Theses

The effects of lateral meniscus posterior root avulsions (LMPRA) have been studied in combination with meniscofemoral ligament (MFL) deficiencies. The purpose of this study is to validate a set of biomechanical finite element analyses against previously reported experimental results to predict the contact area and peak contact pressure in the lateral tibiofemoral compartment of the knee during lateral meniscal root avulsions in combination with MFL deficiencies. Patient specific MRI data was used to develop finite element models for three distinct testing conditions: 1) intact, 2) lateral meniscus posterior root avulsion, and 3) lateral meniscus posterior root avulsion with deficient meniscofemoral …

Model Predictive Power Management Of A Hybrid Electric Propulsion System For Aircraft, Tyler J. Wall

Masters Theses

This work presents the switched optimal power flow control for an aircraft with a hybrid electric propulsion system. The propulsion system is a switched system that operates in either of two modes: (i) battery discharging and electric motor propelling and (ii) battery charging and electric motor generating. The aircraft model and components that form the hybrid propulsion system are modeled as either an algebraic power source/sink or as a dynamic model with appropriate power and state interconnections. With the system model defined, a model predictive control power management strategy is set fourth which minimizes a performance index that includes altitude …

Development Of Empirical And Virtual Tools For The Study Of Bicycle Safety, Brent Kostich

Masters Theses

Bicycles have been used as a form of non-motorized transportation for several hundred years. Recently, their use in the transportation realm has been reinvigorated because of growing population densities and efforts to improve environmental sustainability. However, a large deterrent for public use of the bicycle is concern over its level of safety in the transportation environment. The goal of this thesis is to develop two complementary research tools that advance the study of bicycle safety factors.

First, an instrumented probe bicycle (IPB) is constructed from the ground up. The bicycle is outfitted with an array of sensors that are integrated …

Atmospheric Microbial Community Sampling System For Varying Altitude Collection, Kenneth David Domingue

Masters Theses

The study of airborne microbial communities in the vertical atmosphere is an area of research in which very little data has been collected and analyzed. Developing a vehicle to house biological sampling equipment that collects, and mitigates contamination is required by a team of biology researchers to perform sampling of atmospheric microbial communities. This study uses a sampler box that is attached to aerostatic vehicles: zero pressure balloons and tethered balloon/kite structures. Zero pressure balloons are used for sampling at altitudes above 150 m above sea level, and tethered balloon/kite structures are used for sampling at 30 m and 150 …

Investigation Of Measured Cane Vibrations For Prediction Of Blind Pedestrian Performance In Surface Preview Tasks, Aaron Dean

Masters Theses

The white cane is the primary navigation tool used by many blind pedestrians, but the basic design of the cane has not changed since the 1940s. A greater understanding of the factors affecting cane performance is essential in improving the design and performance of these canes. One aspect of performance is surface texture discrimination. A study is performed to determine the effect of cane rigidity and cane swipe speed on the ability of a user to select the rougher of two surfaces with different textures. Two methods are developed to select the rougher surface using only the measured cane vibration. …

A Virtual Reality Based Powered Wheelchair Simulator, Yuliia Sergeeva

Masters Theses

Power wheelchairs provide great assistance for people with locomotion disabilities. However, for those who have tremor, operation of the wheelchair can be challenging and result in a chance to get into an accident. The focus of this research project is to create a semi-virtual reality power wheelchair driving simulator that can be used for testing a notch filter for tremors in a safe laboratory environment and obtain data on human operator movements for future mathematical modeling. The simulator incorporates a realistic and immersive virtual environment and power wheelchair movement into it. For the experiment, a physical PWC joystick was connected …

Effect Of Design Parameters On Thermal Performance Of A Vane Type Disc Brake Rotor, Yogesh Satish Dalal

Masters Theses

The ever-increasing need of effective transportation puts automobile manufacturers in a situation of continuous improvement and innovate the safety systems. The brake system of an automobile has always been considered as one of the most critical active safety systems. Thermal characteristics of the brake are an important aspect to consider for brake disc durability and performance. The convective cooling of a brake disc is an important factor since design changes in the brake rotor can significantly improve cooling characteristics. The focus of this research is to study and optimize the disc brake rotor for a given heat dissipation rate and …

Modeling, Optimizing And Testing Thermoelectric Generators For Liquid-To-Liquid Low Grade Waste Heat Recovery, Ali Eyddan Hamil

Masters Theses

The use of thermoelectric generators (TEGs) for producing electricity from low grade waste heat is thought to be a great solution in the future to reduce the power generation cost because of their advantages of reliability and environmental friendliness. Therefore, the current project aims to study thermoelectric generators for low grade waste heat recovery. In this work, a single unit cell of liquid to liquid thermoelectric generator attached with heat exchangers (heat sinks) is modeled using an internal flow. Its optimum design is obtained based on heat sink optimization and the optimal design method. An analytical model of four unit …