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Full-Text Articles in Mechanical Engineering

Modeling Of The Size Effects On The Behavior Of Metals In Microscale Deformation Processes, Gap-Yong Kim, Jun Ni, Muammer Koc Dec 2006

Modeling Of The Size Effects On The Behavior Of Metals In Microscale Deformation Processes, Gap-Yong Kim, Jun Ni, Muammer Koc

Gap-Yong Kim

For the accurate analysis and design of microforming process, proper modeling of material behavior at the micro/mesoscale is necessary by considering the size effects. Two size effects are known to exist in metallic materials. One is the “grain size” effect, and the other is the “feature/specimen size” effect. This study investigated the feature/specimen size effect and introduced a scaling model which combined both feature/specimen and grain size effects. Predicted size effects were compared with three separate experiments obtained from previous research: a simple compression with a round specimen, a simple tension with a round specimen, and a simple tension in …


Modeling Of The Semi-Solid Material Behavior And Analysis Of Micro-/Mesoscale Feature Forming, Gap-Yong Kim, Muammer Koc, Rhet Mayor, Jun Ni Oct 2006

Modeling Of The Semi-Solid Material Behavior And Analysis Of Micro-/Mesoscale Feature Forming, Gap-Yong Kim, Muammer Koc, Rhet Mayor, Jun Ni

Gap-Yong Kim

One of the major challenges in simulation of semi-solid forming is characterizing the complex behavior of a material that consists of both solid and liquid phases. In this study, a material model for an A356 alloy in a semi-solid state has been developed for high solid fractions (>0.6) and implemented into a finite element simulation tool to investigate the micro-/mesoscale feature formation during the forming process. Compared to previous stress models, which are limited to expressing the stress dependency on only the strain rate and the temperature (or the solid fraction), the proposed stress model adds the capability of …


An Experimental Investigation On Semi-Solid Forming Of Micro/Meso-Scale Features, Gap-Yong Kim, Jun Ni, Rhett Mayor, Heesool Kim Oct 2006

An Experimental Investigation On Semi-Solid Forming Of Micro/Meso-Scale Features, Gap-Yong Kim, Jun Ni, Rhett Mayor, Heesool Kim

Gap-Yong Kim

The potentials of semi-solid forming technology have generated much interest regarding its application in micromanufacturing. This study investigates the feasibility of using semi-solid forming technology to produce parts with micro/meso features. An experimental setup has been developed to study the effects of die/punch temperature, initial solid fraction, punch speed, and workpiece shape on the semi-solid forming process. A part has been produced for a microreactor application and has been analyzed with an optical measurement system for feature formation. The results indicated complex interaction among the process parameters and the material flow, which affected the final pin formation. The punch temperature …


Tribo-Surface Characteristics Of Al-B4c And Al-Sic Composites Worn Under Different Contact Pressures, Haseeb Asma Sep 2006

Tribo-Surface Characteristics Of Al-B4c And Al-Sic Composites Worn Under Different Contact Pressures, Haseeb Asma

Haseeb ASMA

Tribo-surface characteristics of two aluminium metal matrix composites (Al-MMC) of compositions Al-13 vol%B4C and Al-13 vol%SiC sliding against a commercial phenolic brake pad have been investigated under dry conditions. The wear tests were carried out using a pin-on-disc type apparatus at a linear speed of 1.62 ms(-1) under contact pressures ranging from 0.75 to 3.00 MPa. The coefficient of friction was recorded on line. Wear rates were calculated from mass loss measurements. Scanning electron microscope equipped with energy dispersive X-ray spectroscopy was used to examine the tribo-surface. It is found that wear rate of both composites increases with increasing contact …


Modeling Of The Effects Of Athermal Flow Strength And Activation Energy For Dislocation Glide An The Nanoindentation Creep Of Nickel Thin Film At Room Temperature, Haseeb Asma Sep 2006

Modeling Of The Effects Of Athermal Flow Strength And Activation Energy For Dislocation Glide An The Nanoindentation Creep Of Nickel Thin Film At Room Temperature, Haseeb Asma

Haseeb ASMA

Nanoindentation creep behaviour of nickel at room temperature has been modeled based on the obstacle-controlled dislocation glide mechanism. Using the model, the effects of two important materials parameters viz. the activation free energy required by dislocation to overcome an obstacle without any aid from external stress, Delta F and the athermal flow strength, tau(0), which is the flow strength of solids at 0 K are systematically studied. It has been found that Delta F plays a dominant role in room temperature creep properties of nickel. The role of Delta F is particularly dominant in determining the time dependent deformation. On …