Mechanical Engineering Commons^™

Concepts For The Nanosat- 5 Satellite Design Competition, Sunil C. Aggarwal

Opportunities for Undergraduate Research Experience Program (OURE)

This paper presents feasible small space satellite missions which are of interest to the U.S. Air Force and can be used to get selected and win the NANOSAT-5 satellite design competition. Some thought on which of these missions can be used by the University of Missouri-Rolla to successfully take part in the competition hate also been presented.

Computational Study Of Laminar Separation Bubble Development Over Supersonic Airfoils At Subsonic Speeds, Josiah D. Elliott

Opportunities for Undergraduate Research Experience Program (OURE)

Laminar Separation Bubbles (LSBs) are regions of separated flow that start near the leading edge of an airfoil and reattach further down the airfoil surface. These regions of separation can appear at low angles of attack and can grow significantly as the angle of attack is increased heavily influencing the flow characteristics over the airfoil. Research on this topic is driven by the supersonic business jet industry which has a particular interest in this type of research due to performance requirements in both the subsonic and supersonic flight regimes. This manuscript is focused on the flow developments near the sharp …

Parallel Machin E Tool Development, Adam Bunton

Opportunities for Undergraduate Research Experience Program (OURE)

The work done during this OURE centered on the parallel machining center that is under development by a research group led by Dr. R. Landers. The specific tasks associated with this research involved the design of several parts, documentation of the processes for assembly and operation, procurement of some materials and stock parts, and involvement with experiments with the machine tool. These various aspects are outlined in the following report, with emphasis on the design of components.

Mechanical Characterization Of Spherical Hydrogels: Contact Diameter Measurement, Joshua Bunch

Opportunities for Undergraduate Research Experience Program (OURE)

In an effort to develop new ophthalmic treatments revolving around the ocular lens, the mechanical characteristics of natural ocular lenses and synthetic models must be determined and compared. One mechanical characteristic that is necessary when making comparisons is the variation of contact circle diameter or contact area with varying strains. A method was used in this experiment to measure the varying contact circle diameter of spherical hydrogels at strains up to 15%. This method could be used to estimate the varying contact diameter of other similar materials such as natural ocular lenses if the precision of the method is improved. …

Mechanical Fastener Pull-Out In Recycled Plastic Lumber, Ryan Dusheke

Opportunities for Undergraduate Research Experience Program (OURE)

The purpose of this paper is to present test results for the examination of mechanical fastener pull-out in plastic lumber. The testing was performed on both 1 Od galvanized steel nails, nominally 3" long and 0.148" in diameter, and No. 10 flathead low-carbon steel screws, nominally I" long. l "x6" Trimax plastic lumber, produced by US Plastic Lumber, was used for all testing. Tests were performed in each of the three sides of the boards. To evaluate the performance of the materials in varying conditions, testing was performed at -20°f, room temperature, and 125°f.

The Properties Of Bridgestone Ecopia Solar Car Tires (For The Umr Solar Car Team), Tessa C. Russell

Opportunities for Undergraduate Research Experience Program (OURE)

Much of the energy used by a solar car can be attributed to overcoming rolling resistance, and rolling resistance comes predominantly from the tires. The main goal of this project was to better understand the properties of the Bridgestone Ecopia tires used by the UMR Solar Car Team. Experiments were conducted to obtain this objective, measuring the vertical stiffness, lateral stiffness, and contact patch shape and area. As expected, with decreasing pressure and increasing load, the vertical and lateral deflections increased as well as the tire contact patch area. The stiffness parameters of the tire measured experimentally were used in …

Adhesion Of An Axisymmetric Film Onto A Rigid Substrate: Application To A Mem-Rf-Switch, Ming-Fung Wong

Opportunities for Undergraduate Research Experience Program (OURE)

A solid mechanics model is constructed to discuss the mechanical aspect of a MEM-RF-switch. A thin circular membrane clamped at the perimeter is adhered to a rigid cylindrical flat punch. A tensile load applied to the punch causes an interfacial de lamination. Once the contact circle shrinks to 0.1758 - 0.3651 of the punch dimension depending on the magnitude of the tensile residual stress on the film, a spontaneous delamination, or "pull-off', occurs and the film snaps from the substrate at a critical load and punch displacement. The theoretical model has significant implications in MEMS that involves active moveable films.

Improved Techniques For Manufacturing Layered Laminate Composite Materials, Michael D. Grabber

Opportunities for Undergraduate Research Experience Program (OURE)

An increasingly important class of engineering materials are known as fiber reinforced composite materials. They offer outstanding mechanical properties, unique flexibility in design, and ease of fabrication. Because of this, fiber reinforced composites are being found more and more in such diverse applications as aircraft, space vehicles, automobiles, sporting goods, and appliances.

The main objective of this research project was to develop a procedure for which high quality composite plates could be manufactured. The procedure needed to be able to accommodate materials of various thicknesses as well as various sizes. We also wanted the procedure to be versatile enough to …

Automation Of The Electrostatic Aerosol Classifier And The Continuous Flow Cloud Diffusion Chamber, Daron W. Dryer

Opportunities for Undergraduate Research Experience Program (OURE)

Analyzing cloud condensation nuclei through the use of a Continuous Flow Thermal Diffusion Cloud Chamber (CFD) and an Electrostatic Aerosol Classifier (EAC) can be very time consuming. An alternative to manually monitoring these devices is to automate the equipment, thus freeing personnel for other research as well increasing CCN data collection.

Automation of the EAC will be carried out by digital command through the use of a Quick Basic program. This program will be run from an IBM personal computer outfitted with a digital input/output board.

RS-485 Standard will also be incorporated into the Quick Basic program in order to …

Fabrication Of Composite Laminates With Embedded Pizo-Ceramic Sensors And Actuators, Todd Nelson Kelsheimer

Opportunities for Undergraduate Research Experience Program (OURE)

The purpose of the research project is to investigate the methods for embedding pizo-ceramic sensors and actuators in a composite ( a fiber reinforced epoxy matrix). The importance of these sensors and actuators is vital in controlling the vibration and excessive strain on a structure causing fatigue or failure. With the control of these instabilities by the actuator, proper performance of the structure is achieved. Most sensors and actuators are surface mounted because (1) The sensor can pick up the greatest strain on the surface of a structure. (2) The actuator can create a stronger moment to counter balance the …

A Computer Graphic Teaching Aid For The Synthesis Of Four-Bar Linkages, Sew K. Woon

Opportunities for Undergraduate Research Experience Program (OURE)

This project involves developing software for the use as a teaching tool in the classroom. The "four-bar linkage mechanism", often used in kinematic movement, is the main subject

The software provides a working environment to perform a graphical synthesis of a four- bar linkage to move one of the links through three specified positions in the plane. The construction process is facilitated by the built in kinematic intelligence so that the student can quickly and easily visualize the process. The construction lines are dynamically updated as the free parameters in the design are modified. This is particularly beneficial because it …

Performance Analysis For The Ccn Collection Apparatus, Deborah K. Bircher

Opportunities for Undergraduate Research Experience Program (OURE)

This paper concerns the performance testing of a system to collect and chemically analyze cloud condensation nuclei (CCN). These are the atmospheric particles which nucleate cloud drops.

The air is humidified by passage through the "haze chamber", consisting of parallel vertical plates that are covered with cotton cloth and are kept wet by water supplied at the top edge. The plates are adiabatic , and should equilibrate in temperature at the wet bulb temperature of the incoming air. Measurements of the plate temperature with eighty thermocouples indicate behavior consistent with theory.

Another part of the system is called the CFD …

Motorized Throttle Plate, John D. Crawford

Opportunities for Undergraduate Research Experience Program (OURE)

The objective of this project was to develop a throttle plate mechanism that can be used to simulate transient engine operation. This throttle plate was designed so as to regulate the quantity of air flow entering a Port Fuel Injected (PFI) spark ignition engine prior to the combustion of the fuel-air mixture. The throttle plate is linked to a data acquisition system in order to study the port fuel injection characteristics of the fuel-air mixture. This data acquisition system links the throttle plate angular position information to data obtained using a nonintrusive laser based diagnostic technique, therefore enabling the study …

Active Buckling Control Of Composite Plates, Bradley Wayne Gentelin

Opportunities for Undergraduate Research Experience Program (OURE)

The objective of the research project is to investigate the feasibility of using the rapidly growing technology of smart materials in actively controlling the buckling of laminated composite plates. Advanced composite structures are susceptible to structural instabilities under compression loadings, and the proper control of such instabilities is essential to the effective performance of the structures. The focus of the research activity is to perform an experimental study of using embedded piezoelectric materials for enhancing the critical buckling loads of laminated composite plates. The forces induced by the piezoelectric actuators under the applied voltage fields will be used to counterbalance …

Two Methods For Attenuation Of Vibration In Structures, Kevin Mark Mcclendon

Opportunities for Undergraduate Research Experience Program (OURE)

The purpose of this report is to discuss methods of suppressing vibration in space trusses. The discussion is centered on the approach, structural attributes, and effectiveness of each method. One approach uses structural active members which are actuated to produce “anti-vibration” to cancel vibrations in the truss. The other method is to implement passive and active damping devices at the base of the space truss, where it will absorb vibrations by fluctuating the stiffness of the structures foundation.

The Research, Design And Production Of Cortical Bone Pins And Screws For The Fixation Of Broken Bones In The Hand And Wrist, Ronald P. Holland

Opportunities for Undergraduate Research Experience Program (OURE)

Investigators at the University of Missouri at Rolla have entered into a joint venture with surgeons at Saint Louis University Hospital to develop a superior method of fixing broken bones of the human hand and wrist. This method involves the production of pins and screws from human cortical bone which will be used to fix broken bones for healing. The cortical bone fasteners will provide many advantages to the currently used metal fasteners. To date, prototype fasteners have been developed and are pending mechanical testing as a result of this undergraduate research project. Results of this project potentially include a …

Catalysis Of Charcoal Emissions, James M. Horak

Opportunities for Undergraduate Research Experience Program (OURE)

This paper is about the development of a system to reduce the emissions of charcoal kilns with the catalyst from automotive catalytic converters. This device, called the charcoal kiln emissions oxidizer (CKEO), was designed and fabricated to meet the goal of a cost effective means to reduce the carbon monoxide and hydrocarbon emissions from charcoal kilns. Testing of the CKEO was never carried out as a test site could not be secured by this writing. The need for the CKEO, the theory behind it, and a procedure to test it are presented.

Damage Assessment Of Composite Structures With Embedded Optical Fibers, Peter E. Hackett

Opportunities for Undergraduate Research Experience Program (OURE)

One of the important features of smart composite structures is their capability to observe their own performance for proper functioning and self-diagnostic purposes. The low velocity impact damage of composite structures (matrix cracking, fiber breakage, delamination, etc.) is often difficult to detect visually and can significantly reduce the strength of the structure. The objective of this research is to develop a technique for fabricating composite laminates that will facilitate the embedment of optical fibers. Composite test specimens will be fabricated in the composite material laboratory. The fabrication of composite laminates with a health monitoring and damage assessment system capable of …

Thermally Induced Stresses In Micro-Chip Mounting Devices, K. J. Mikulcik

Opportunities for Undergraduate Research Experience Program (OURE)

Microchip thermal stress due to the temperature change related to the mounting of a chip to its lead frame was investigated by moire interferometry. Large scale models were made, and the problems of applying a grating to this model at high temperature were addressed without success. Further possibilities, however, remain to be attempted. Moire interferometry was successfully used at room temperature by examining mechanically relieved residual stresses. The results agreed with an analytical approach to stress analysis and also to a finite element analysis. A practical solution to the problem of peeling was found.

Computer Modeling Of A Liquid Fuel Spray, Clement R. Goodin Jr.

Opportunities for Undergraduate Research Experience Program (OURE)

This project was designed to find an accurate and convenient method of computing fuel spray parameters. The project centers around an experimental setup which basically fires a laser beam through a fuel spray mist. A concentric ring detector then measures energy from the scattered light.

A computer code was written which solves a governing equation to give computed values of the energy from scattered light. Comparison of the experimental energy and the computed energy tells how well the fuel parameters of the computer model matches those of the real spray of the experiment. An iteration technique then manipulates the computer …

Head-Spine Finite Element Computer Model On A Work-Station, Kay F. Schilli

Opportunities for Undergraduate Research Experience Program (OURE)

In this project, the head-cervical spine finite element computer model has been modified and made portable on the Apollo work-station. The program was developed to aid the researcher in analyzing the simulated behavior of the human spine. The modifications in the computer program have been made in order to utilize the finite element code for continuation of further research.

Behavior Of Composites For The Nasp Project, Robert B. Stone

Opportunities for Undergraduate Research Experience Program (OURE)

It is well known that ceramics are strong, highly heat resistant, refractory materials. Unfortunately, they are brittle and fail catastrophically. However, the strength as well as fracture toughness of ceramics can be greatly improved with the addition of continuous fibers, thus obtaining ceramic matrix composites (CMC). Normally the addition of aligned continuous fibers to a matrix degrades the transverse (the direction 90° to the fiber axes) properties while greatly improving the longitudinal properties. It has been shown that the addition of whiskers to a continuous fiber CMC will improve moduli and strength properties in both the transverse and longitudinal directions. …

Static And Dynamic Testing Of Serpentine Belt Drive Tensioners, John W. Minor

Opportunities for Undergraduate Research Experience Program (OURE)

Serpentine belt drive tensioners are used in virtually every model of automobile produced today. Limited testing has been done to see how the tensioner performs under certain situations. In each case outside influences were either not accounted for or considered not to influence the way the tensioner performed in a given situation. By developing new ways of testing tensioners for static and dynamic characteristics separately, the influence each trait has on the performance of the tensioner can be exactly gauged.

Thermal Buckling Of Composite Tubes, S. Fulkerson

Opportunities for Undergraduate Research Experience Program (OURE)

The object was to design and initiate the use of a fixture capable of testing for pre-buckling deflections in a composite tube under thermal loading. The fixture is to be used on a continuing basis to test three types of composites: (1) glass/epoxy, (2) Kevlar/epoxy, and (3) graphite/epoxy. The course of action chosen was to adapt a fixture designed by Tim Streb and Steve Fulkerson in the spring of 1991. The fixture was completed, and one test was performed. An added responsibility was to initiate a course of action such that the volumetric percentage of fiber in the composite may …

Member Stiffness And Contact Pressure Distribution Of Bolted Joints, Matthew L. Mckay

Opportunities for Undergraduate Research Experience Program (OURE)

Member stiffness and the stress distributions in the bolts and members of bolted joints have been calculated for various bolt sizes, as well as thicknesses and materials of the members. The finite element method has been used to calculate the displacements and the stress distributions in the components of the bolted joint Using axisymmetric elements, the bolted joint could be analyzed as a two dimensional problem. Member stiffness ratios were calculated from the finite element results and compared with those calculated by an existing commonly used theory. The values were comparable for conditions where the theory could be applied. In …

The Simulation Of Tool Path Generation In Milling For Machining Processes, Rickey W. Jennings

Opportunities for Undergraduate Research Experience Program (OURE)

This paper is a report on the progress of this project to create a complete CAD/CAM system. The paper describes the introduction to the simulation package called Vericut. It also discusses the integration of the three packages: AutoCad version 11, PCAPT with APTGEN, and Vericut. The progress of the project to this point is only to the integration of the three packages. The paper also indicates the work which still needs to be completed. The key point of which is the menu system which is the final step in the project.

Instant Centers Of Velocity In A Kinematically Intelligent Blackboard Environment, R. Jeff Fensterman

Opportunities for Undergraduate Research Experience Program (OURE)

This project was part of a continuing expansion of a graphical software environment called "Skimp”, originally developed by Dr. J. K. Nisbett.[l] The final version of this software package will allow the kinematic concepts of an introductory machine dynamics class to be taught exclusively on a blackboard sized projected computer screen. This software package will be used as a teaching aid in the classroom as well as a tutorial for students outside the classroom.

The scope of this project was limited to the concept of instant centers of velocity. This portion is a subroutine accessible during the regular execution of …

Simulation Modeling In Manufacturing Cell Design, Debra A. Hunke

Opportunities for Undergraduate Research Experience Program (OURE)

The interwoven phases of the manufacturing process in Computer Integrated Manufacturing (CIM) require a carefully designed facility. Simulation modeling can be combined with other techniques to provide a rigorous methodology for CIM system design. This paper describes CIM, simulation ana their relationship. A case study demonstrates the described methodology in the design of a flexible manufacturing cell.