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LSU Master's Theses

LIGA

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Full-Text Articles in Mechanical Engineering

Micro Molding Of 3 D Ceramic Parts, Dinakar Palaparti Jan 2003

Micro Molding Of 3 D Ceramic Parts, Dinakar Palaparti

LSU Master's Theses

The objective of this research was to manufacture and evaluate three-dimensional (3D) ceramic parts with microstructures, characterize the ceramic injection molding process used for it along with fabrication and evaluation of various mold insert formats, electroplated patterns and X-ray masks used in the process. The patterns were electroplated in nickel on two formats of mold insert substrates. The first format was a modified 1” diameter stainless/tool steel plug suitable for test structures and for complete penetration by melt during injection. The molding was done by CoorsTekâ (Golden CO) as they possessed the required wherewithal and the mold base. The second …


Design And Microfabrication Of A Molded Polycarbonate Continuous Flow Polymerase Chain Reaction Device, Michael Mitchell Jan 2002

Design And Microfabrication Of A Molded Polycarbonate Continuous Flow Polymerase Chain Reaction Device, Michael Mitchell

LSU Master's Theses

The polymerase chain reaction (PCR) is an amplification technique that is used with deoxyribonucleic acid (DNA) and can produce millions of copies of the starting material, even from single molecules. Since its discovery by Kary Mullis in the mid-1980s, PCR has been one of the most important techniques in the arsenal of tools used for genetic analyses. For this research a continuous flow polymerase chain reaction (CFPCR) system was designed, microfabricated from molded polycarbonate, and tested. Finite element modeling was used to model thermal and microfluidic response of the system. X-ray LIGA was used to fabricate mold inserts for the …


Liga Mold Insert Fabrication Using Su-8 Photoresist, Jian Zhang Jan 2002

Liga Mold Insert Fabrication Using Su-8 Photoresist, Jian Zhang

LSU Master's Theses

The LIGA process potentially enables economic mass-production of devices with high aspect ratio geometry. Central to the LIGA process is the fabrication of high quality LIGA molds. But in the traditional LIGA mold insert fabrication process, the x-ray photoresist poly-methyl-methacrylate (PMMA) is not highly sensitive to x-rays and a thick piece of PMMA sheet (>1mm) needs too much time to get exposed (bottom dose: 3500J/cm3), which results in excessive cost/ fabrication difficulty of the mold insert. Thus, in this thesis a negative photoresist SU-8 was tested as an x-ray photoresist in the LIGA fabrication process. SU-8 is much more …