Mechanical Engineering Commons^™

A New Boundary Interlock Geometry Design Method For Fdm Multi-Material Part Strengthening, Shivaram Sree Venkata Shanmukha Kakaraparthi

Graduate Research Theses & Dissertations

Multi-material Fused Deposition Modelling (FDM) enables the cost-effective realization of designs in complex geometries built with multiple materials. However, achieving an adequate level of bonding strength between different materials remains a significant challenge. Besides the traditional way of addressing this challenge by strengthening material bonding at the molecular scale by optimizing the printing parameters, introducing a new design methodology that creates stronger multi-material interface geometry could also offer effective solutions. This work studied the mechanical properties of multi-material printed objects, with a particular focus on the interface zone formed between different materials at their geometrical boundaries. A new mathematical simulation …