Mechanical Engineering Commons^™

Thermoplastics 3d Printing Using Fused Deposition Modeling On Fabrics, Maxwell M. Blais

Electronic Theses and Dissertations

The creation of objects with integrated flexibility is desired and this can be achieved by additive manufacturing on fabric. We propose to use a textile fabric as a flexible joint and create to create an entire object with smaller parts called segments. Such a novel technique will bring integrated flexibility and folded assemblies using extrusion based additive manufacturing machines. The proposed process allows segments to be created flat one at a time on a continuous fabric, which will be suitable for flat to folded assemblies and eliminate size limitations of the 3D printer. Techniques considering object segmentation were used to …

Engineering The Spectrum Of Near-Field Thermal Radiation, Saman Zare

Electronic Theses and Dissertations

Thermal emission observed at sub-wavelength distances from the thermal source is referred to as near-field thermal radiation. Thermal radiation in the near-field regime can exceed Planck’s blackbody limit by orders of magnitude and be quasi-monochromatic. Due to these unique properties, near-field thermal radiation is very promising for several thermal management and energy harvesting applications. Many of these applications, such as nanogap thermophotovoltaics and thermal rectification, require near-field spectra that are not found among natural materials. Artificial metamaterials, which are engineered at the sub-wavelength scale, have been theoretically proposed for tuning the spectrum of near-field thermal radiation. However, engineering the near-field …

Computational Investigations Of The Fluid-Structure Interaction During Phonation: The Role Of Vocal Fold Elasticity And Glottal Flow Unsteadiness, Xiaojian Wang

Electronic Theses and Dissertations

Human voice production arises from the biomechanical interaction between vocal fold vibrations and airflow dynamics. Changes in vocal fold stiffness can lead to changes in vocal fold vibration patterns and further changes in voice outcomes. A good knowledge of the cause-and-effect relationship between vocal fold stiffness and voice production can not only deepen the understanding of voice production mechanisms but also benefit the treatment of voice disorders associated with vocal fold stiffness changes. This constitutes the first objective of this dissertation. The second objective of this dissertation is to further examine the range of validity of the quasi-steady assumption of …

Micro-Particle Entrainment From Density Mismatching Mixture By Dip Coating Process, S M Abu Naser Shovon

Electronic Theses and Dissertations

Solid particle transfer is a vital process for many applications such as painting, coating, materials joining, meta-surface, bio-medical applications etc. Different solid transfer techniques including welding, spray coating, roll coating etc. are available for delivering solid particles on simple structures. However, those techniques cannot effectively deliver particles to complex structures. In this thesis work, the research objective is to develop a high throughput and economical material transfer technique for complex architecture with low volumetric flux. In first part, the particle concentration of pseudo suspension was investigated in dip coating process from density mismatching mixture. The solid particles concentration was varied …

Numerical Modeling Of Localized Heating In Continuous Fiber Reinforced Thermoplastic Laminates, James T. Gayton

Electronic Theses and Dissertations

The manufacturing of continuous fiber-reinforced thermoplastic (CFRTP) laminates requires the application of heat and pressure. Standard CFRTP manufacturing methods like thermoforming take a global approach to manufacturing, where the whole part is heated and undergoes a forming process. There is an opportunity to develop advanced manufacturing methods based on localized heating and deformations of consolidated stock. This thesis provides a localized heating method via networks of resistive heating elements embedded within the laminate and a means to evaluate that method.

Typical heating methods for CFRTP laminates include infrared and convective ovens or surface contact heaters. They have the same drawbacks …

Numerical Modeling Of Vocal Control And Patient-Specific Surgical Planning Of Type 1 Thyroplasty, Mohammadreza Movahhedi

Electronic Theses and Dissertations

This study aims to develop knowledge about the roles of intrinsic laryngeal muscles on voice control in both healthy and disordered conditions through comprehensive computational models. The phonation simulator was built by combining a three-dimensional high-fidelity MRI-based model of the larynx, active muscle mechanics, and fluid-structure-acoustic interaction model, which enabled the exploration of the underlayer mechanisms of the link between individual and/or group muscles contractions under both symmetric and asymmetric activations, vocal fold posture, vocal fold vibration, and voice outcomes during voice production.

The first part of this research extensively investigated the effects of cricothyroid and thyroarytenoid muscle activations on …

Additively Manufactured Polymer And Metal Lattice Structures With Eulerian Path, Adeeb Ibne Alam

Electronic Theses and Dissertations

Lattice structure manufacturing with polymers and metals can benefit from the use of Eulerian paths. In this research, two types of lattice fabrication methods are studied where the Eulerian path can be applicable. Polymer lattice is improved by using a new assembly design, while a new way of metal lattice fabrication is discussed.

For the fused filament fabrication process, a new interlocking design and assemble-based lattice structure building approach is investigated by increasing continuity in layers and avoiding support structures. To minimize contour plurality, Eulerian paths between the edges were enforced. Two configurations in the form of cubic and octet …

Optimization Of A Lightweight Floating Offshore Wind Turbine With Water-Ballast Motion Mitigation Technology, William Ramsay

Electronic Theses and Dissertations

Floating offshore wind turbines are a promising technology to address energy needs utilizing wind resources offshore. The current state of the art is based on heavy, expensive platforms to survive the ocean environment. Typical design techniques do not involve optimization because of the computationally expensive time-domain solvers used to model motions and loads in the ocean environment. However, this project uses an efficient frequency domain solver with a genetic algorithm to rapidly optimize the design of a novel floating wind turbine concept. The concept utilizes liquid ballast mass to mitigate motions on a lightweight post-tensioned concrete platform, with a target …

Development And Applications Of A Sensor For Measurement Of Different Modes Of Heat Transfer On Foods In A Residential Oven., Kervins Petit-Bois

Electronic Theses and Dissertations

Thermal characterization of an oven is an important part of designing an oven. Understanding how changes in cooking algorithm, oven construction, and oven materials affect cooking performance is critical in ensuring that an oven is properly designed. Often temperature data is used to characterize oven behavior, but this neglects the mode of heat transfer used to achieve these temperatures. Several studies have compared the different modes of heat transfer and cooking performance and have shown that cooking performance in radiation dominated modes are different than in convection dominated modes. The goal of this study is to develop a heat flux …

Additive Manufacturing Of Aluminum Alloy By Metal Fused Filament Fabrication (Mf3)., Luke J. Malone

Electronic Theses and Dissertations

This research studies metal-fused filament fabrication (MF3) for manufacturing aluminum alloy parts. An aluminum alloy powder-based feedstock with a polymer-binder system was extruded via capillary rheometry to form a filament. The filament was used to print green parts that were involved in a two-step debinding process combining solvent and thermal extraction of the polymer binder, then sintered in a partial vacuum. Resulting grain structure, sintered density, and mechanical properties will be characterized and compared to metal injection molded (MIM) specimens. The main objective is to gain an understanding of the MF3 process characteristics and the ensuing material properties and microstructure …

Experimental Evaluation Of Heat Leak From Anti-Sweat Components Into Fresh Food And Freezer Compartments Of A Household Refrigerator., Delva Felissaint

Electronic Theses and Dissertations

Condensation beads forming on outside surfaces around a refrigerator is an undesirable byproduct driven by the cold temperature exhibited throughout the unit. To combat this issue, anti-sweat components usually in the form of electrical heaters or tubes carrying hot refrigerant, bring heat to the cold surfaces to ensure their temperatures do not drop below the dew point. Some heat produced by the anti-sweat components may transfer to the interior refrigerated compartment. The purpose of this study is to quantify how much heat from the anti-sweat components are entering the fresh food and freezer compartments and what impact that has on …

Enhancing Thermoelectric Generator Performance, Xi William Wang

Electronic Theses and Dissertations

Waste heat recovery plays an important role for alleviating the energy crisis and mitigating climate change. The thermoelectrical generator (TEG), a solid energy convertor, is a promising technology. However, the performance of a TEG is sensitive to its geometric structure and working conditions. An improved geometric structure and matching to the working conditions can make a TEG fully utilize its thermoelectrical conversion potential.

The TEG optimization is a kind of combinatorial problem. An effective algorithm is needed to optimize a TEG’s performance. The particle swarm optimization (PSO) algorithm is introduced in this study to optimize a TEG’s output power, efficiency, …

Development And Characterization Of Bound Metal Deposition Including Laser Ablation, Alexander J. Watson

Electronic Theses and Dissertations

Bound Metal Deposition (BMD) is a novel metal additive manufacturing technology in which a metal powder-binder composite paste is layer-wise extruded to form a part, which is then debound and sintered into a solid metal part. Although promising, BMD suffers from shrinkage-induced warpage and an inability to produce fine length scale features. This research addresses these problems by: (1) characterizing warpage of planar parts, and (2) developing a novel laser ablated process to create fine length scale features. First, a 12-factor resolution IV fractional-factorial design of experiments (DOE) was conducted to determine the warpage of planar parts as a function …

Development And Evaluation Of Modeling Approaches For Extrusion-Based Additive Manufacturing Of Thermoplastics, Christopher C. Bock

Electronic Theses and Dissertations

This work focuses on evaluating different modeling approaches and model parameters for thermoplastic AM, with the goal of informing more efficient and effective modeling approaches. First, different modeling approaches were tested and compared to experiments. From this it was found that all three of the modeling approaches provide comparable results and provide similar results to experiments. Then one of the modeling approaches was tested on large scale geometries, and it was found that the model results matched experiments closely. Then the effect of different material properties was evaluated, this was done by performing a fractional factorial design of experiments where …

Development Of A Structural Finite Element Modeling Approach For Hybrid Composite-Steel Shipping Containers, Jason Nagy

Electronic Theses and Dissertations

This thesis presents a summary of the development and verification of structural finite element (FE) models for predicting key responses of ISO composite-steel shipping containers. The container has a steel perimeter frame with composite corrugated panels bonded to steel tabs welded to the frame. This thesis presents the development of the FE models to predict structural behavior when the container under goes select International Standards Organization standard 1496-1 structural tests. Composite and steel mechanical properties were predicted and matched to measured data from coupon tests. Individual panels were modeled and matched to individual three-point bending tests. The individual panel models …

Development And Testing Of A 1:70 Scale Model Wind Turbine Of The Iea Reference 15 Mw Floating Offshore System, Amber Parker

Electronic Theses and Dissertations

This thesis presents the development of a 1/70th scale performance-matched wind turbine intended for wind and wave basin model testing of commercially viable floating wind turbine structures based off of the International Energy Agency (IEA) Wind 15 MW design. The focus of this demonstration is to test active blade pitch response controls and to provide an experimental dataset for use by modelers and industry for future turbine improvements. Future research is planned to test the turbine in conjunction with an actively damping hull to test the interactions between the two control systems.

Outlined in this thesis are the methods of …

Joining Methods For Continuous Fiber Reinforced Thermoplastic Composites In Structural Applications, Andrew Moran

Electronic Theses and Dissertations

Continuous fiber reinforced thermoplastic (CFRTP) composites have been proposed as an alternative to metals in structural applications. CFRTP composites can be used to create structures that are lighter weight, have better resistance to environmental factors, and have the potential to be recycled. However, one of the main challenges to CFRTP composites is connections between structural members. The goal of this thesis is to investigate the feasibility of joining CFRTP composites to both similar and dissimilar materials through literature review, coupon testing, design of a structural joint, and a small scale laboratory prototype of the joint. To achieve this goal the …

Development Of Thermoplastic Composite External Reinforcing Of Concrete Decking System, Jackman A. Mickiewicz

Electronic Theses and Dissertations

The use of reinforced concrete is very common in the construction of a wide variety of structures. In buildings it is used for floors, beams, columns, and walls. It can also be used in infrastructure as parts of bridges, dams, pavements, etc. Typically, concrete is reinforced with steel, primarily rebar, to carry tensile stresses.

Like every other industry, construction is always looking at ways to advance its technology. The work outlined in this thesis looks to assist in that goal, primarily by looking at options for using a different material than the traditional steel reinforcements to create a reinforced concrete …

Fluid Structure Interactions Within A Common Rail Diesel Injector., Russell Prater

Electronic Theses and Dissertations

The internal flow of a high-pressure diesel injector is simulated numerically to investigate the complex transient flow structures and the unsteady forces imparted to the injector needle that result from the asymmetric flow fields developed during operation. The gas-liquid two phase flow is simulated using a mixture model with the cavitation numerically modeled using the Zwart-Gerber-Belamri model. Both the k-ε model and the detached eddy simulation (DES) model are used, and the numerical results are compared. This dissertation looks at the internal flow of a generic injector at different lifts and characterizes the flow parameters at high lift and low …

Nucleate Boiling Under Different Gravity Values: Numerical Simulations & Data-Driven Techniques., Sandipan Banerjee

Electronic Theses and Dissertations

Nucleate boiling is important in nuclear applications and cooling applications under earth gravity conditions. Under reduced gravity or microgravity environment, it is significant too, especially in space exploration applications. Although multiple studies have been performed on nucleate boiling, the effect of gravity on nucleate boiling is not well understood. This dissertation primarily deals with numerical simulations of nucleate boiling using an adaptive Moment-of-Fluid (MoF) method for a single vapor bubble (water vapor or Perfluoro-n-hexane) in saturated liquid for different gravity levels. Results concerning the growth rate of the bubble, specifically the departure diameter and departure time have been provided. The …

Effects Of Sizing Agents On Mechanical Properties Of Carbon Fiber–Polymer Composites Via Fused Filament Fabrication Additive Manufacturing., Benjamin D. Mitchell

Electronic Theses and Dissertations

This study demonstrated the effects of changing the sizing agent parameter during the preparation of carbon fibers on the mechanical properties of composite made with acrylonitrile butadiene styrene (ABS) as the matrix material and carbon fibers as the fiber material. Three types of sizing agents produced by Allnex were used to coat three different batches of carbon fibers that were mixed with a torque rheometer and extruded with a barrel-style melt extruder into continuous spools of 1.75 mm filament for use with commercial 3D printers. Tensile tests were conducted on the filaments and tensile bars printed from the materials. Results …

Properties Of 25cr7ni Stainless Steel Fabricated Through Laser-Powder Bed Fusion., Arulselvan Arumugham Akilan

Electronic Theses and Dissertations

Stainless steel is a low carbon high alloyed system with higher concentrations of Cr& Ni, which impart high corrosion resistance to them. Alloys with approximately 25% Cr & 7% Ni in their chemical composition are commercially referred to as ‘Super Duplex Stainless Steel’. They have a unique phase composition of approximately 50% ferrite & 50% austenite, yielding a robust combination of high mechanical strength & corrosion resistance. They find extensive interest & application in the fields which demand a longer service life under intense mechanical / corrosive environment such as offshore oil rigs & pipelines in nuclear power plants. Traditional …

Optimization Of Synthetic Mooring Systems For Floating Offshore Wind Turbines, William M. West

Electronic Theses and Dissertations

As the floating offshore wind industry matures it has become increasingly important for researchers to determine the next generation materials and processes that will allow platforms to be deployed in intermediate (50-85 m) water depths which challenge the feasibility of traditional catenary chain mooring systems and fixed-bottom jacket structures. One such technology, synthetic ropes, has in recent years come to the forefront of this effort. A significant challenge of designing synthetic rope moorings is capturing the complex physics of the materials which exhibit viscoelastic and nonlinear elastic properties. Currently numerical tools for modeling the dynamic behavior of floating offshore wind …

High Temperature Lubricated Wear Of Sand Cast And Die Cast Al Alloys For Continuously Variable Transmission (Cvt) And Other Applications, Xi Zhang

Electronic Theses and Dissertations

Light weight alloys like aluminum-silicon (Al-Si) alloys and magnesium alloys are widely utilized in the automobile industry. They have several favorable properties such as high wear resistance and good corrosion resistance at a wide range of temperatures. However, their wear-resistance under harsh operating conditions such as oxidation, creep and thermal fatigue still needs to be improved. In this work, the tribological behaviour of Al-Si alloys die cast A380, die cast ADC10, sand cast A356-T6, die cast B390, and magnesium alloy AE44 were investigated using a block-on-ring tribometer at 93 °C and 130 °C sliding temperatures and fixed sliding speed of …

Analysis Guidelines And Functionalities Of The Catia Native Fea Solver For Composite Materials, Mohamed Edrisy

Electronic Theses and Dissertations

The emergence of commercial FEA solvers was a significant breakthrough that boosted the accuracy and complexity of engineering design. While composite materials are special materials, their mechanical properties can be custom made by considering the needs and requirements of the design problem. Given the rapidly expanding global consumption of composite materials, access to FEA solvers capable of assigning these materials is an absolute requirement.The CATIA software is a platform for designing, analyzing, and manufacturing of parts. However, there is no meaningful documentation in the public domain exploring the finite element functionalities of CATIA software for composite materials. Isotropic materials are …

Cfd And Heat Transfer Analysis Of Rocket Cooling Techniques On An Aerospike Nozzle, Geoffrey Sullivan

Electronic Theses and Dissertations

In recent years the development of rocket engines has been mainly focused on improving the engine cycle and creating new fuels. Rocket nozzle design has not been changed since the late 1960s. Recent needs for reliable and reusable rockets, as well as advancements in additive manufacturing, have brought new interest into the aerospike nozzle concept. This nozzle is a type of altitude adjusting nozzle that is up to 90% more efficient than bell nozzles at low altitudes and spends up to 30% less fuel. Since the nozzle body is submerged in the hot exhaust gasses it is difficult to keep …

Design And Analysis Of Soft Actuator With Enhanced Stiffness With Granular Jamming, Abbishek Manoj Patel

Electronic Theses and Dissertations

The field of soft robotics has been increasing popularity and importance in last decade with its groundbreaking applications in the field of delicate food handling industry and rehabilitation of limbs and fingers of stroke affected patients. The area of soft robotics seeks to improve robot safety, allowing them to function in circumstances where standard robots cannot.

This research is focused on pneumatically actuated soft robots as they are efficient, easily controlled, affordable, and well researched. These robots consist of one or more soft actuators, made of silicone elastomers with low material hardness. Low hardness silicone actuators are structurally weak and …

Mechanical Characterization Of Direct/In-Line Compounded, Compression Molded Polyamide / Carbon Fibre Long Fibre Thermoplastic, Matthew Bondy

Electronic Theses and Dissertations

Direct compounded compression molded carbon fibre long fibre thermoplastic (LFT-D) combines the high strength and stiffness of carbon fibre with a mass production manufacturing process intended to maximize fibre length. However, this process is more commonly used in industry with glass fibre. Extensive characterization of mechanical properties, spanning fundamental tensile tests to impact characterization of standard specimens and a complex automotive component, was completed to understand the strengths and deficiencies of this novel material formulation for engineering applications: fundamental uniaxial tension (quasi-static and intermediate strain rate) and three-point bending tests, tensile stress-life fatigue characterization, ISO 6603-2 instrumented impact of standard …

Numerical Simulations Of Cavitation In The Oil Pump And Thin-Fluid-Bearing For Automotive Applications, Jiaqi Xu

Electronic Theses and Dissertations

The cavitation in hydraulic pumps and fluid bearings could cause system instability, wearing, and failure. Modern commercial computational fluid dynamics (CFD) solvers such as Simerics Inc and GT-Suite have the capabilities of predicting cavitation. However, the fidelity and accuracy of those models require further evaluation. The aim of the thesis is to develop a methodology to improve the analysis of oil flow and cavitation in the oil circuit. The research project is conducted jointly by the University of Windsor and Politecnico di Torino. 3D CFD models of the vane pump and journal bearing are simulated using Simerics Inc to evaluate …

Redesign And Benchmarking Of Electric Vehicle Batteries For Demanufacturing For Secondary Life Applications In The Circular Economy, Abhay Singh Rathaur

Electronic Theses and Dissertations

As per the latest records, the transportation sector is the second largest in energy consumption and plays a major role in air pollution and co2 emission. One solution to curb this pollution and release of hazardous gases is li-ion batteries by electrifying the vehicles. However, these batteries have one factor over here: once EV batteries reach 70-80% charge holding capacity, they are not good enough for traction in the vehicle. Therefore, replacing these batteries with a new ones is necessary. However, these discarded batteries have enough charge holding capacity, which can be used in secondary applications called second- …