Mechanical Engineering Commons^™

Modified Reactive Sputter Deposition Of Titanium Nitride Thin Films Via Hipims With Kick-Pulse And Improvement Of The Structure-Zone Model, Andrew Miceli

UNF Graduate Theses and Dissertations

Direct current (DC) and radio frequency (RF) sputtering methods have been commonplace in industry for several decades and widely studied in literature. Hard films of nitrides, such as titanium nitride (TiN), have been deposited using reactive DC sputtering onto cutting tools and medical devices extensively as well. For these applications, the films require excellent adhesion, high density, and high hardness. High-Power Impulse Magnetron Sputtering (HIPIMS) has emerged over the last several years as a method to produce films with increased density and mechanical properties. Process-structure-property relationships for reactive HIPIMS are not yet well developed. Additionally, conventional HIPIMS suffers from relatively …

Investigation Of Microstructurally Dependent Mechanical Properties Of Cold Sprayed Copper Using Correlative Microscopy, Quintin Otto

UNF Graduate Theses and Dissertations

This project employs multi-instrument materials characterization to analyze material made with the “Cold Spray” additive manufacturing process. Cold spray is an emerging additive manufacturing technique with unique benefits resulting from its low temperature adhesion process induced by plastic deformation. Metallic powder collides at high speeds creating three dimensional materials and coatings without the need for melting. Copper cold sprayed specimens were analyzed using a series of imaging techniques to characterize the microstructure at varying levels of detail and magnification. Scanning electron microscopy and electron back scattered diffraction were paired with microhardness testing to generate a correlative comparison between microstructure and …

Prolonged Exposure To Microgravity Increases Susceptibility To Traumatic Brain Injury, Ryan Baskerville

UNF Graduate Theses and Dissertations

With the prospect of semi-permanent and permanent habitable fixtures on the moon and Mars, the complications associated with long-term exposure to microgravity should be investigated exhaustively. Spaceflight Associated Neuro-Ocular Syndrome (SANS), a group of neurological and ocular effects resulting from prolonged exposure to microgravity, is characterized by significant fluid shifts into the cranium, namely cerebrospinal fluid and blood, and an upward shift of the brain relative to the skull. This syndrome, along with its immediate effects on visual acuity, cognitive ability, and motor function are recognized by NASA, but its effects on susceptibility to traumatic brain injury have yet to …

The Investigation Of The Underlying Microstructure Associated With Fracture Features In 6061 Cold Sprayed Aluminum, Justin White

UNF Graduate Theses and Dissertations

Cold gas dynamic spraying commonly known as cold spray is a process currently used for restoration, re-tolerancing, and application of coatings. With additional resources allocated towards the development of a through process model aimed at predicting the properties of bulk material produced via the Cold Spray process, more lab testing and investigation must be done to capture the effects of the varying microstructure in CS materials. The properties of ultra-fine-grained materials are derived from data collected from coarse grained materials and processes that do not accurately capture the effects as elevated strain rates and ultra-fine-grained materials. The lack of property …

Advance Metallic Reinforcement Of Vat Photo Polymerized Parts, Scott Zinn

UNF Graduate Theses and Dissertations

The metallization or metallic reinforcement of polymer parts has been widely used in industry for several decades. Polymer parts are classically metalized for aesthetics, chemical and thermal resistance, electrical conductivity, and mechanical strength. Metallization has been shown to increase strength of polymer parts when compared to the strength of the bulk material without metallization. Additive manufacturing (AM) techniques that have emerged in the last few decades produce parts with different surface features and chemistry than the typical polymer part produced through injection molding. AM parts are typically weaker than traditionally manufactured parts from the same material due to intrinsic details …

Macrotexture Assessment Of Florida Pavements, Alexander C. Oracheff

UNF Graduate Theses and Dissertations

When water has nowhere to escape from the surface of a roadway, it can disrupt the tire-to-pavement adhesion of a traveling vehicle and lead to hydroplaning. Pavement macrotexture provides the pathways for water to drain, which allows for the necessary grip between tire and pavement. Macrotexture, which is quantified by the Florida Department of Transportation (FDOT) in terms of mean profile depth (MPD), is analyzed by the State Materials Office using a high-speed point-laser mounted along the driver side wheel path of a friction testing vehicle.

While point-lasers are capable of accurately measuring MPD on flexible pavement, the system fails …

Safety Analysis Of Battery-Powered Adaptive Ride-On Toys For Children With Disabilities, Abbey Fraser

UNF Graduate Theses and Dissertations

Modified battery-powered ride-on toy cars, or adaptive ride-on toys, represent novel rehabilitation tools and developmental aids for children with disabilities. Studies have shown that children are benefiting socially and developmentally from their use. However, the use of these toys by children with disabilities potentially poses a risk of injury and it is vitally important to ensure the safe use of these toys, particularly for the benefit of those with developmental challenges.

Within this context, the purpose of the first study was to determine whether modifications to ride-on toys are sufficient to prevent common modes of injury such as falls, passenger …

Very High Cycle Fatigue Behavior Of Laser Beam-Powder Bed Fused Inconel 718 Considering The Layer Orientation And Surface Finish Effects, Palmer Frye

UNF Graduate Theses and Dissertations

Additive Manufacturing (AM) techniques have recently gained popularity for fabrication of parts used in aerospace applications. Some of these parts may be subjected to cyclic loading at very high frequencies, leading to service life requirements exceeding ten-million cycles (>10⁷ cycles). Therefore, understanding the very high-cycle fatigue (VHCF) behavior of these AM parts is an important step in their design and qualification processes. In this thesis, both high-cycle fatigue (HCF) and VHCF behaviors of Inconel 718, a Ni-base superalloy, manufactured via a Laser Beam-Powder Bed Fusion (LB-PBF) process, are investigated. Uniaxial, fully reversed force-controlled fatigue tests were conducted utilizing …

Efficacy Of Hard Hats In Attenuating Head Accelerations: A Combined Experimental And Computational Investigation, Arthur Aloisio Alves Dos Santos

UNF Graduate Theses and Dissertations

Struck-by accidents are a leading cause of traumatic brain injuries in the construction industry. While hard hats are the conventional means of industrial head protection, the current test standard to evaluate hard hat performance does not assess their ability to mitigate head accelerations from such impacts. To address this gap in knowledge, three investigations were pursued as part of this thesis. First, a variety of commercially available hard-hat designs – differentiated by shell design, number of suspension points, and suspension tightening system – were tested for their ability to attenuate accelerations during vertical impacts to the head. All hard-hats appreciably …

Experimental Analysis Of Protective Headgear Used In Defensive Softball Play, John Scott Strickland

UNF Graduate Theses and Dissertations

Every year in the United States, an estimated 1.6 to 3.8 million people sustain sports-related traumatic brain injuries (TBIs), with an appreciable number of these injuries coming from the sport of softball. Several studies have analyzed the impact performance of catcher’s masks within the context of baseball; however, virtually no studies have been performed on fielder’s masks within the context of softball. Thus, the main objective of the present work was to evaluate the protective capabilities of softball fielder’s masks. To better understand the injury mechanisms and frequency associated with softball head/facial injuries, epidemiological data from a national database was …

A Process, Structure, And Property Study Of Gallium-Based Room Temperature Metallic Alloys, Courtney Lyn Titus

UNF Graduate Theses and Dissertations

Amalgamations are a promising replacement for electronic solders, thermal interface materials, and other conductive joining materials. Amalgams are mechanically alloyed materials of a liquid constituent with a solid powder. Unlike traditional solders, these materials are processed at room temperature or slightly above, and can often operate at temperatures near, or beyond, their processing temperatures. Existing bonding processes require an excessive amount of heat, which may cause thermal stress to the electronic components and delaminate the attachment. Amalgams have promising characteristics for thermal interface materials (TIMs) due to being fully metallic, relatively easy of handling, and possessing metallic strength similar to …

Landing-Gear Impact Response: A Non-Linear Finite Element Approach, Tuan H. Tran

UNF Graduate Theses and Dissertations

The primary objective of this research is to formulate a methodology of assessing the maximum impact loading condition that will incur onto an aircraft’s landing gear system via Finite Element Analysis (FEA) and appropriately determining its corresponding structural and impact responses to minimize potential design failures during hard landing (abnormal impact) and shock absorption testing. Both static and dynamic loading condition were closely analyzed, compared, and derived through the Federal Aviation Administration’s (FAA) airworthiness regulations and empirical testing data.

In this research, a nonlinear transient dynamic analysis is developed and established via NASTRAN advanced nonlinear finite element model (FEM) to …

Reduction Of Nox Emissions In A Single Cylinder Diesel Engine Using Sncr With In-Cylinder Injection Of Aqueous Urea, Anthony Timpanaro

UNF Graduate Theses and Dissertations

The subject of this study is the effect of in-cylinder selective non-catalytic reduction (SNCR) of NO_x emissions in diesel exhaust gas by means of direct injection of aqueous urea ((NH₂)₂CO) into the combustion chamber. A single cylinder diesel test engine was modified to accept an electronically controlled secondary common rail injection system to deliver the aqueous urea directly into the cylinder during engine operation.

Direct in-cylinder injection was chosen in order to ensure precise delivery of the reducing agent without the risk of any premature reactions taking place. Unlike direct in-cylinder injection of neat water, …

The Effect Of Friction Stir Processing On The Microstructure And Tensile Behavior Of Aluminum Alloys, Nelson Gomes Affonseca Netto

UNF Graduate Theses and Dissertations

Friction Stir Processing (FSP) is a promising thermomechanical technique that is used to modify the microstructure of metals locally, and thereby locally improve mechanical properties of the material. FSP uses a simple and inexpensive tool, and has been shown to eliminate pores and also reduce the sizes of intermetallics in aluminum alloys. This is of great interest for research on solidification, production and performance of aluminum alloy castings because FSP can enhance the structural quality of aluminum casting significantly by minimizing the effect of those structural defects.

In the literature, there is evidence that the effectiveness of FSP can change …

The Microstructural Annealing Response Of Cold Gas Dynamically Sprayed Al 6061, Clayton Andrew Cushway

UNF Graduate Theses and Dissertations

The Cold-Gas Dynamic-Spray process also known as Cold Spray (CS) has been researched for three decades. The CS process is a solid-state deposition technique via supersonic velocity of powder particles at a temperature significantly below the melting point of the spray material. This thesis presents background on the overall CS process parameters, and additional information on the microstructural and mechanical properties of typical Cold Sprayed materials.This Thesis primarily presents a study on the microstructural annealing response of CS Al 6061. It should be noted that for this study, the term “annealing” is used in the sense of the classical metallurgical …

An Integrated Closed Convergent System For Optimal Extraction Of Head-Driven Tidal Energy, Michelle Ann Vieira

UNF Graduate Theses and Dissertations

As the demands for energy increased with the global increase in population, there is a need to create and invest in more clean and renewable energy sources. Energy derived from the movement of the tides is an ancient concept that is currently being harnessed in a handful of large tidal range locations. However, the need to move from fossil fuel driven energy sources to those that are clean and non-polluting is a priority for a sustainable future. Globally, hydropower potential is estimated to be more than 16,400-Terawatt hours annually. Given that the electricity consumption worldwide was at 15,068-Terawatt hours in …

High Speed, Micron Precision Scanning Technology For 3d Printing Applications, Nicholas Emord

UNF Graduate Theses and Dissertations

Modern 3D printing technology is becoming a more viable option for use in industrial manufacturing. As the speed and precision of rapid prototyping technology improves, so too must the 3D scanning and verification technology. Current 3D scanning technology (such as CT Scanners) produce the resolution needed for micron precision inspection. However, the method lacks in speed. Some scans can be multiple gigabytes in size taking several minutes to acquire and process. Especially in high volume manufacturing of 3D printed parts, such delays prohibit the widespread adaptation of 3D scanning technology for quality control. The limiting factors of current technology boil …

Potential Replacement Of The Us Navy's Rapid Penetration Test With The Method Of Multichannel Analysis Of Surface Waves, William Fletcher

UNF Graduate Theses and Dissertations

The United States Navy (USN) currently utilizes a Rapid Penetration Test (RPT) on both land and in water as the means to determine whether sufficient soil bearing capacity exists for piles in axial compression, prior to construction of the Elevated Causeway System (Modular) [ELCAS(M)] pile-supported pier system. The USN desires a replacement for the RPT because of issues with the method incorrectly classifying soils as well as the need to have a less labor-and-equipment-intensive method for geotechnical investigation.

The Multichannel Analysis of Surface Waves (MASW) method is selected herein as the potential replacement for the RPT. The MASW method is …

Finite Element Modeling Of The Plantar Fascia: A Viscohyperelastic Approach, Alexander Knapp

UNF Graduate Theses and Dissertations

The present work details the creation and analysis of a finite element model of the foot, wherein the plantar fascia was modeled as a viscohyperelastic solid. The objective of this work was to develop a fully functional CAD and Finite Element Model of the foot and plantar fascia for analysis by examining the transient stresses on the plantar fascia through the use of a viscohyperelastic material model. The model’s geometry was developed through the use of image processing techniques with anatomical images provided by the National Institutes of Health. The finite element method was used to analyze the transient response …

Degradation Resistant Surface Enhanced Raman Spectroscopy Substrates, Ryan D. Scherzer

UNF Graduate Theses and Dissertations

Raman spectroscopy is employed by NASA, and many others, to detect trace amounts of substances. Unfortunately, the Raman signal is generally too weak to detect when very small, but non-trivial, amounts of molecules are present. One way around this weak signal is to use surface enhanced Raman spectroscopy (SERS).

When used as substrates for SERS, metallic nanorods grown using physical vapor deposition (PVD) provide a large enhancement factor to the Raman signal, as much as 10¹². However, Silver (Ag) nanorods that give high enhancement suffer from rapid degradation as a function of time and exposure to harsh environment. …

Pore Formation In Aluminum Castings: Theoretical Calculations And The Extrinsic Effect Of Entrained Surface Oxide Films, Pedram Yousefian

UNF Graduate Theses and Dissertations

Aluminum alloy castings are being integrated increasingly into automotive and aerospace assemblies due to their extraordinary properties, especially high strength-to-density ratio. To produce high quality castings, it is necessary to understand the mechanisms of the formation of defects, specifically pores and inclusion, in aluminum. There have been numerous studies on pore formation during solidification which lead to hot tearing and/or reduction in mechanical properties. However, a comprehensive study that correlates pore formation theory with in situ observations and modeling assumptions from the literature as well as experimental observations in not available. The present study is motivated to fill this gap. …

The Effect Of Corrosion Defects On The Failure Of Oil And Gas Transmission Pipelines: A Finite Element Modeling Study, Jennet Orasheva

UNF Graduate Theses and Dissertations

The transportation of oil and gas and their products through the pipelines is a safe and economically efficient way, when compared with other methods of transportation, such as tankers, railroad, trucks, etc. Although pipelines are usually well-designed, during construction and later in service, pipelines are subjected to a variety of risks. Eventually, some sections may experience corrosion which can affect the integrity of pipeline, which poses a risk in high-pressure operations. Specifically, in pipelines with long history of operation, the size and location of the corrosion defects need to be determined so that pressure levels can be kept at safe …

Performance Analysis On Free-Piston Linear Expander, Furkan Kodakoglu

UNF Graduate Theses and Dissertations

The growing global demand for energy and environmental implications have created a need to further develop the current energy generation technologies (solar, wind, geothermal, etc.). Recovering energy from low grade energy sources such as waste heat is one of the methods for improving the performance of thermodynamic cycles. The objective of this work was to achieve long-term steady state operation of a Free-Piston Linear Expander (FPLE) and to compare the FPLE with the currently existing expander types for use in low temperature energy recovery systems. A previously designed FPLE with a single piston, two chambers, and linear alternator was studied …

Characterization Of Tensile Deformation In Az91 Mg Alloy Castings, Ogun Unal

UNF Graduate Theses and Dissertations

Tensile deformation characteristics of cast aluminum alloys have been investigated extensively. Cast Mg alloys have remained mostly neglected by researchers, despite their potential for weight savings. This present study is motivated by this gap in the literature and consists of two stages; in Stage 1, analysis of tensile data gathered from literature were reanalyzed, and in Stage 2, data generated from tensile testing of 60 specimens of AZ91 Mg alloy castings in both T4 and T6 conditions were analyzed to characterize work hardening behavior.

In Stage 1, more than 1600 data were collected from the literature for various Mg alloy …

The Relationship Between High-Cycle Fatigue And Tensile Properties In Cast Aluminum Alloys, Huseyin Ozdes

UNF Graduate Theses and Dissertations

Cast aluminum alloys are common in automotive and aerospace applications due to their high strength-to-density ratio. Fracture data for cast aluminum alloys, such as fatigue life, tensile strength and elongation, are heavily affected by the structural defects, such as pores and bifilms. There have been numerous studies in which either fatigue performance or tensile deformation were characterized and linked to casting defects. However, a comprehensive study that correlates tensile and fatigue properties has not been reported. The present study is motivated to fill this gap. The main objective of the investigation is to analyze the link between tensile and fatigue …

The Simulation & Evaluation Of Surge Hazard Using A Response Surface Method In The New York Bight, Michael H. Bredesen

UNF Graduate Theses and Dissertations

Atmospheric features, such as tropical cyclones, act as a driving mechanism for many of the major hazards affecting coastal areas around the world. Accurate and efficient quantification of tropical cyclone surge hazard is essential to the development of resilient coastal communities, particularly given continued sea level trend concerns. Recent major tropical cyclones that have impacted the northeastern portion of the United States have resulted in devastating flooding in New York City, the most densely populated city in the US. As a part of national effort to re-evaluate coastal inundation hazards, the Federal Emergency Management Agency used the Joint Probability Method …

The Effect Of Surface Corrosion Damage On The Fatigue Life Of Extruded Aluminum Alloy 6061-T6, Matthew Weber

UNF Graduate Theses and Dissertations

Aluminum alloy 6061-T6 is a common engineering material used in aerospace, automotive, structural applications. Despite its wide use, little has been published about the effects of damage from surface corrosion on its fatigue life. An investigation was performed where 6061-T6 extrusions were exposed to a 3.5% NaCl solution at pH 2 for 2 days and 24 days. The length of time and pH were chosen in order to create distinct surface flaws. The effect of these flaws on the fatigue life was then investigated and analyzed using scanning electron microscopy (SEM) and Weibull statistics. It was determined that samples corroded …

Predicting Pressure Distribution Between Transfemoral Prosthetic Socket And Residual Limb Using Finite Element Analysis, Rajesh Surapureddy

UNF Graduate Theses and Dissertations

In this study, a non-linear Finite Element (FE) model was created and analyzed to determine the pressure distribution between the residual limb and the prosthetic socket of a transfemoral amputee. This analysis was performed in an attempt to develop a process allowing healthcare providers and engineers to simulate the fit and comfort of transfemoral prosthetics to reduce the number of re-fittings needed for the amputees. The analysis considered the effects of interference due to insertion of the limb into the prosthesis, referred to as donning, and also the effects due to the body weight of the amputee. A non-linear finite …

A Study Of Walkway Safety And Evaluation Of Tribological Test Equipment, Henry Thomas Baker

UNF Graduate Theses and Dissertations

A walkway tribometer measures the coefficient of friction between flooring material and a test foot. The value of the coefficient of friction is an indicator as to whether the flooring surface is slippery and has a propensity to cause slip and falls. This study determined that one style of tribometer, an XL Tribometer, mimics the heel-to-floor interaction of the human heel strike. High speed video footage revealed that the test foot strikes the surface and rotates so that full engagement occurs before sliding thus mimicking the affect of a human ankle. The test foot accelerates forward as would be expected …

Development Of A Predictive Model For Bulk-Flow Through A Porous Polymer Membrane Tube, Aaron Robert Meles

UNF Graduate Theses and Dissertations

While extensive mathematical and numerical work has been done in terms of modeling the mainstream flow in a tube with porous walls, very little has been done experimentally to confirm these various solutions, and what has been done has focused on large sintered metal tubes used in nuclear power applications. Furthermore, these solutions are quite mathematically complex and arduous to implement. In this work, the mainstream flow through a porous polymer membrane tube is examined and a method for calculating the through-membrane flow rate and axial pressure drop is presented. Two membrane tubes are tested experimentally, and a simple set …