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Full-Text Articles in Mechanical Engineering
A Novel Approach For Real-Time Quality Monitoring In Machining Of Aerospace Alloy Through Acoustic Emission Signal Transformation For Dnn, David Adeniji, Kyle Oligee, Julius Schoop
A Novel Approach For Real-Time Quality Monitoring In Machining Of Aerospace Alloy Through Acoustic Emission Signal Transformation For Dnn, David Adeniji, Kyle Oligee, Julius Schoop
Mechanical Engineering Faculty Publications
Gamma titanium aluminide (γ-TiAl) is considered a high-performance, low-density replacement for nickel-based superalloys in the aerospace industry due to its high specific strength, which is retained at temperatures above 800 °C. However, low damage tolerance, i.e., brittle material behavior with a propensity to rapid crack propagation, has limited the application of γ-TiAl. Any cracks introduced during manufacturing would dramatically lower the useful (fatigue) life of γ-TiAl components, making the workpiece surface’s quality from finish machining a critical component to product quality and performance. To address this issue and enable more widespread use of γ-TiAl, this research aims to develop a …
A Novel Approach For Real-Time Quality Monitoring In Machining Of Aerospace Alloy Through Acoustic Emission Signal Transformation For Dnn, David Adeniji, Kyle Oligee, Julius Schoop
A Novel Approach For Real-Time Quality Monitoring In Machining Of Aerospace Alloy Through Acoustic Emission Signal Transformation For Dnn, David Adeniji, Kyle Oligee, Julius Schoop
Mechanical Engineering Faculty Publications
Gamma titanium aluminide (γ-TiAl) is considered a high-performance, low-density replacement for nickel-based superalloys in the aerospace industry due to its high specific strength, which is retained at temperatures above 800◦C. However, low damage tolerance, i.e., brittle material behavior with a propensity to rapid crack propagation, has limited the application of γ-TiAl. Any cracks introduced during manufacturing would dramatically lower the useful (fatigue) life of γ-TiAl components, making the workpiece surface’s quality from finish machining a critical component to product quality and performance. To address this issue and enable more widespread use of γ-TiAl, this research aims to develop a real-time …
Process Sustainability Evaluation For Manufacturing Of A Component With The 6r Application, Ana E. Bonilla Hernández, Tao Lu, Tomas Beno, Claes Fredriksson, Ibrahim S. Jawahir
Process Sustainability Evaluation For Manufacturing Of A Component With The 6r Application, Ana E. Bonilla Hernández, Tao Lu, Tomas Beno, Claes Fredriksson, Ibrahim S. Jawahir
Institute for Sustainable Manufacturing Faculty Publications
Sustainability in manufacturing can be evaluated at product, process and system levels. The 6R methodology for sustainability enhancement in manufacturing processes includes: reduced use of materials, energy, water and other resources; reusing of products/components; recovery and recycling of materials/components; remanufacturing of products; and redesigning of products to utilize recovered materials/resources. Although manufacturing processes can be evaluated by their productivity, quality and cost, process sustainability assessment makes it a complete evaluation. This paper presents a 6R-based evaluation method for sustainable manufacturing in terms of specific metrics within six major metrics clusters: environmental impact, energy consumption, waste management, cost, resource utilization and …
Note On The Rate And Energy Efficiency Limits For Additive Manufacturing, Timothy Gutowski, Sheng Jiang, Daniel Cooper, Gero Corman, Michael Hausmann, Jan-Anders Manson, Timo Schudeleit, Konrad Wegener, Matias Sabelle, Jorge Ramos-Grez, Dusan P. Sekulic
Note On The Rate And Energy Efficiency Limits For Additive Manufacturing, Timothy Gutowski, Sheng Jiang, Daniel Cooper, Gero Corman, Michael Hausmann, Jan-Anders Manson, Timo Schudeleit, Konrad Wegener, Matias Sabelle, Jorge Ramos-Grez, Dusan P. Sekulic
Mechanical Engineering Faculty Publications
We review the process rates and energy intensities of various additive processing technologies and focus on recent progress in improving these metrics for laser powder bed fusion processing of metals, and filament and pellet extrusion processing of polymers and composites. Over the last decade, observed progress in raw build rates has been quite substantial, with laser metal processes improving by about 1 order of magnitude, and polymer extrusion processes by more than 2 orders of magnitude. We develop simple heat transfer models that explain these improvements, point to other possible strategies for improvement, and highlight rate limits. We observe a …
Characterization Of Defects In Metal Sheets Via Infrared Thermography, Marc Anthony Harik
Characterization Of Defects In Metal Sheets Via Infrared Thermography, Marc Anthony Harik
University of Kentucky Master's Theses
Defects in Aluminum, Stainless steel and galvanized steel sheets are studied in reflection mode infrared thermography. The effect of material properties, surface finish, heating intensity, heater emission spectra, pixel size and defect size are studied. Contrast is governed by heat quality, emissivity and defect geometry—which follows a logarithmic trend. The diameter detected via infrared thermography is found to be at least 30% larger than the measured diameter and sub-pixel defects can be detected. The use of gradient and Laplacian of temperature is introduced as a means of increasing defect contrast and mitigating heater variation.