Mechanical Engineering Commons^™

Effect Of Thin Film Confined Between Two Dissimilar Solids On Interfacial Thermal Resistance, Zhi Liang, Hai-Lung Tsai

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A Non-Equilibrium Molecular Dynamics Model is Developed to Investigate How a Thin Film Confined between Two Dissimilar Solids Affects the Thermal Transport Across the Material Interface. for Two Highly Dissimilar (Phonon Frequency Mismatched) Solids, It is Found that the Insertion of a Thin Film between Them Can Greatly Enhance Thermal Transport Across the Material Interface by a Factor of 2.3 If the Thin Film Has One of the Following Characteristics: (1)a Multi-Atom-Thick Thin Film of Which the Phonon Density of States (DOS) Bridges the Two Different Phonon DOSs for the Solid on Each Side of the Thin Film; (2)a Single-Atom-Thick …

Solid Oxide Fuel Cell Process And Apparatus, Mathew Ellis Cooper, David J. Bayless, Jason P. Trembly

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Conveying gas containing sulfur through a sulfur tolerant planar solid oxide fuel cell (PSOFC) stack for sulfur scrubbing, followed by conveying the gas through a non-sulfur tolerant PSOFC stack. The sulfur tolerant PSOFC stack utilizes anode materials, such as LSV, that selectively convert H₂S present in the fuel stream to other non-poisoning sulfur compounds. The remaining balance of gases remaining in the completely or near H₂S-free exhaust fuel stream is then used as the fuel for the conventional PSOFC stack that is downstream of the sulfur-tolerant PSOFC. A broad range of fuels such as gasified coal, …

Direct Numerical Simulation Of Hypersonic Turbulent Boundary Layers. Part 4. Effect Of High Enthalpy, L. (Lian) Duan, M. P. Martín

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this paper we present direct numerical simulations (DNS) of hypersonic turbulent boundary layers to study high-enthalpy effects. We study high-and low-enthalpy conditions, which are representative of those in hypersonic flight and ground-based facilities, respectively. We find that high-enthalpy boundary layers closely resemble those at low enthalpy. Many of the scaling relations for low-enthalpy flows, such as van-Driest transformation for the mean velocity, Morkovin's scaling, and the modified strong Reynolds analogy hold or can be generalized for high-enthalpy flows by removing the calorically perfect-gas assumption. We propose a generalized form of the modified Crocco relation, which relates the mean temperature …

Effective Approach For Estimating Turbulence-Chemistry Interaction In Hypersonic Turbulent Boundary Layers, L. (Lian) Duan, M. P. Martín

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An effective approach for estimating turbulence-chemistry interaction in hypersonic turbulent boundary layers is proposed, based on "laminar- chemistry" Reynolds-averaged Navier-Stokes mean flow solutions. The approach combines an assumed probability density function with a temperature fluctuation scaling, which provides the second moment for specifying the shape of the probability density function. As a result, the effects of temperature fluctuation on chemical production rates can be estimated without solving an additional moment evolution equation. The validity of this method is demonstrated using direct-numerical-simulation data. This approach can be used to identify regions with potentially significant turbulence-chemistry interaction in hypersonic boundary layers and …

Effect Of The Thickness Of Undoped Gan Interlayers Between Multiple Quantum Wells And The P-Doped Layer On The Performance Of Gan Light-Emitting Diodes, T. Lu, S. Li, K. Zhang, C. Liu, Y. Yin, L. Wu, H. Wang, Xiaodong Yang, G. Xiao, Y. Zhou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

InGaN based light-emitting diodes (LEDs) with undoped GaN interlayer of variant thicknesses grown by metal-organic chemical vapor deposition technique have been investigated. It was found that the thickness of undoped GaN interlayers affected LEDs' performance greatly. The LED with 50 nm undoped GaN interlayer showed higher light output power and lower reverse-leakage current compared with the others at 20 mA. Based on electrical and optical characteristics analysis and numerical simulation, these improvements are mainly attributed to the improvement of the quality of depletion region by inserting an undoped GaN layer, as well as reduction of the Shockley-Read-Hall recombination in InGaN/GaN …

Bio-Inspired Design Of Bipolar Plate Flow Fields For Polymer Electrolyte Membrane Fuel Cells, Nannan Guo, Ming-Chuan Leu, Maoliang Wu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The flow field of a bipolar plate distributes hydrogen and oxygen for polymer electrolyte membrane (PEM) fuel cells and removes the produced water from the fuel cells. It greatly influences the performance of fuel cells, especially regarding reduction of mass transport loss. Flow fields with good gas distribution and water removal capabilities reduce the mass transport loss, thus allowing higher power density. Inspired by natural structures such as veins in tree leaves and blood vessels in lungs, which efficiently feed nutrition from one central source to large areas and are capable of removing undesirable by-products, a mathematic model has been …

Octree Approach For Simulation Of Additive Manufacturing Toolpath, Ch. Sweta Dhaveji, Todd E. Sparks, Jianzhong Ruan, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Machine simulation is an effective way of checking additive manufacturing tool paths for both interferences and errors in part produced. This paper presents an algorithm to visually simulate a multi axis additive manufacturing system as it executes a process plan. Simulation results are intended to be used as a verification step before physically producing the part. Verification is particularly important for large builds of expensive materials. The algorithm uses an octree approach to efficiently model the deposition of part geometry and its changes. This paper discusses development of the simulation algorithm, including both the representation of the additive manufacturing machine …

A Strategy For Fabricating Complex Structures Via A Hybrid Manufacturing Process, Tarak A. Amine, Todd E. Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The purpose of this paper is to introduce a strategy for fabricating complex structures via a hybrid manufacturing process. The Laser Aided Manufacturing Process (LAMP) lab at Missouri S&T has developed a hybrid process combining both a direct metal deposition process and a five-axis CNC milling. Accessibility is a difficulty when finish machining internal features. The concept is to pause the deposition process to finish machine an internal feature while it is still visible is one possible solution to this issue. However, this must be done in a manner that will not be spoiled when the deposition process continues. This …

Freeze-Form Extrusion Fabrication Of Composite Structures, Ming-Chuan Leu, Lie Tang, Bradley K. Deuser, Robert G. Landers, Greg Hilmas, Shi C. Zhang, Jeremy Lee Watts

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A Freeze-form Extrusion Fabrication (FEF) process capable of making three-dimensional (3D) parts and structures with graded composite materials is presented in this paper. The process development includes the design and manufacture of a gantry machine with a triple-extruder mechanism and the associated electronics hardware and computer software for fabricating functionally graded parts from multiple aqueous pastes. A rheological behavior study with Al₂O₃ paste is performed to identify an efficient binder for transforming the paste into a pseudoplastic with a high yield stress. A green part is first fabricated using the triple-extruder FEF machine in a layer-by-layer manner …

Effect Of Particle Size, Binder Content And Heat Treatment On Mechanical Properties Of 13-93 Bioactive Glass Scaffolds, Krishna C. R. Kolan, Ming-Chuan Leu, Greg Hilmas, Mariano Garcia Velez

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Particle size, binder content and the post-processing schedule are important parameters that affect the microstructure, and, hence, the mechanical properties of parts produced using the indirect selective laser sintering process. 13-93 bioactive glass, with mean particle sizes ranging from 10 μm to 44 μm, is mixed with different amounts of stearic acid binder to fabricate green scaffolds. Through the design of the post-processing schedule, the time required for postprocessing the green scaffolds is reduced from the initial 80 hrs to 12 hrs. The compressive strength varies from 41 MPa for a part with~60% porosity to 157 MPa for a part …

Process Planning And Control For Functionally Graded Material Fabrication Using Freeze-Form Extrusion Fabrication, Brad Deuser, Lie Tang, Jeff Geldmeier, Robert G. Landers, Ming-Chuan Leu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Using multiple materials in additive manufacturing technologies is critical for building parts with functionally gradient geometries. In order to achieve a desired material gradient, an advanced process planning and control system is required. This paper details the development of a process planning method and control system for functionally graded material fabrication using a triple extruder Freeze-form Extrusion Fabrication (FEF) system including motion code generation, extruder dynamic modeling and control, and composition gradient control. The effect that extruding multiple materials from a single orifice via static mixing has on the time delay of the resulting mixture is taken into account for …

Numerical Simulation Of Ram Extrusion Process For Ceramic Materials, Mingyang Li, Lie Tang, Fei Xue, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The freeze–form extrusion process for aqueous-based ceramic paste is complex due to the non-Newtonian behavior of the paste. In this paper the process is studied numerically using a developed mathematical model. The ceramic paste viscosity is characterized by the Herschel-Bulkley model. The relationship between plunger velocity and extrusion force is computed numerically. The influence of air, which is mixed with the paste during the loading process, is also examined. Due to the compressibility introduced by the trapped air, the plunger force dynamic response is typically dominated by a first order response. It is also shown that the extrusion plunger force …

Thermal Expansions In Wurtzite Aln, Gan, And Inn: First-Principle Phonon Calculations, L.-C. Xu, R.-Z. Wang, Xiaodong Yang, H. Yan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Using the first-principle phonon calculations under the quasiharmonic approximation, thermal expansions in III-nitrides with wurtzite AlN, GaN, and InN are reported. The results showed that it is different for each thermal expansion of three III-nitrides at low temperatures, which is consistent with their Grneisen parameters as the function of temperature. Below 50 K, negative thermal expansions occur in InN, while GaN and AlN follow the rule of positive thermal expansion. To seek the origin of positivenegative thermal expansion distinction, the mode Grneisen parameters and the phonon spectra are investigated. They indicate that different low-frequency phonon vibration modes correspond to the …

Effect Of Molecular Film Thickness On Thermal Conduction Across Solid-Film Interfaces, Zhi Liang, Hai-Lung Tsai

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The Brownian Motion and Aggregation of Particles in Nanofluids Often Lead to the Formation of Solid-Film-Solid Structures. the Molecular Thin Film Confined between Nanoparticles May Have Non-Negligible Effects on Thermal Conduction among Nanoparticles. using Nonequilibrium Molecular Dynamics Simulations, We Study Thermal Conduction Across the Ag Particle-Ar Thin-Film Interface. If the Film Contains Only One Molecular Layer, We Find that the Solid-Film Interfacial Thermal Resistance RSF is About 1 Order of Magnitude Smaller Than the Solid-Liquid (Bulk) Interfacial Thermal Resistance RSL. If There Are Two or More Molecular Layers in the Film, It is Shown that RSF Increases Rapidly toward RSL …

The Effect Of On-Line Videos On Learner Outcomes In A Mechanics Of Materials Course, Jeffery S. Thomas, Richard H. Hall, Timothy A. Philpot, Douglas R. Carroll

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

The Mechanics of Materials course is one of the core engineering courses included in the curriculum of mechanical, civil, mining, petroleum, marine, aeronautical, and several other engineering disciplines. As a core course, the Mechanics of Materials course typically has large enrollment. Initiatives aimed at improving the effectiveness of the engineering core courses can have a major impact on engineering education by virtue of the large number of students affected.

Computers afford opportunities for creative instructional activities that are not possible in the traditional lecture-and-textbook class format. The study described in this paper examines the effectiveness of asynchronous online video that …

Direct Numerical Simulation Of Hypersonic Turbulent Boundary Layers. Part 3. Effect Of Mach Number, L. (Lian) Duan, I. Beekman, M. P. Martín

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this paper, we perform direct numerical simulations (DNS) of turbulent boundary layers with nominal free-stream Mach number ranging from 0.3 to 12. The main objective is to assess the scaling's with respect to the mean and turbulence behaviors as well as the possible breakdown of the weak compressibility hypothesis for turbulent boundary layers at high Mach numbers (M > 5). We find that many of the scaling relations, such as the van Driest transformation for mean velocity, Walz's relation, Morkovin's scaling and the strong Reynolds analogy, which are derived based on the weak compressibility hypothesis, remain valid for the range …

Thermal Conductivity Of Interfacial Layers In Nanofluids, Zhi Liang, Hai-Lung Tsai

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Thermal Conductivity of Interfacial Layers is an Essential Parameter for Determining How the Ordered Liquid Layering Around the Particle-Liquid Interface Contributes to the Unusual High Thermal Conductivity of Nanofluids. However, So Far There is No Experimental Data Regarding This Parameter. using Nonequilibrium Molecular Dynamics Simulations of an Inhomogeneous Au-Ar System in Which the Solid-Liquid Interactions Are Assumed to Be Much Stronger Than the Liquid-Liquid Interactions, We Show Explicitly that the Thermal Conductivity of a 1-Nm-Thick Interfacial Layer is 1.6∼2.5 Times Higher Than that of the Base Fluid. the Simulation Results Are Incorporated into a Three-Level Clustering Model to Calculate the …

Deterministic Integrated Tuning Of Multicavity Resonances And Phase For Slow-Light In Coupled Photonic Crystal Cavities, T. Gu, S. Kocaman, Xiaodong Yang, J. F. Mcmillan, M. B. Yu, G.-Q. Lo, D.-L. Kwong, C. W. Wong

Mechanical and Aerospace Engineering Faculty Research & Creative Works

We present the integrated chip-scale tuning of multiple photonic crystal cavities. The optimized implementation allows effective and precise tuning of multiple cavity resonances (up to ~1.60 nm/mW) and intercavity phase (~0.038 π/mW) by direct local temperature tuning on suspended silicon nanomembranes. Through designing the serpentine metal electrodes and careful electron-beam alignment to avoid cavity mode overlap, the coupled photonic crystal L3 cavities preserve their high quality factors. The deterministic resonance and phase control enables switching between the all-optical analog of electromagnetically-induced-transparency to flat-top filter lineshapes, with future applications of trapping photons and optoelectronic modulators.

Study Of Emission Turbulence-Radiation Interaction In Hypersonic Boundary Layers, L. (Lian) Duan, M. P. Martín, I. Sohn, D. A. Levin, M. F. Modest

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Direct numerical simulations are conducted to study the effects of emission turbulence-radiation interaction in hypersonic turbulent boundary layers, representative of the Orion Crew Exploration Vehicle at peak-heating condition during reentry. A nondimensional governing parameter to measure the significance of emission turbulence-radiation interaction is proposed, and the direct numerical simulation fields with and without emission coupling are used to assess emission turbulence-radiation interaction. Both the uncoupled and coupled results show that there is no sizable interaction between turbulence and emission at the hypersonic environment under investigation. An explanation of why the intensity of emission turbulence-radiation interaction in the hypersonic boundary layer …

Nanostructured Substrate With Nanoparticles Fabricated By Femtosecond Laser For Surface-Enhanced Raman Scattering, Yukun Han, Zhi Liang, Huilai Sun, Hai Xiao, Hai-Lung Tsai

Electrical and Computer Engineering Faculty Research & Creative Works

A Simple and Fast Method to Fabricate Nanostructured Substrates with Silver Nanoparticles over a Large Area for Surface-Enhanced Raman Scattering (SERS) is Reported. the Method Involves Two Steps: (1) Dip the Substrate into a Silver Nitrate Solution for a Few Minutes, Remove the Substrate from the Solution, and Then Air Dry and (2) Process the Silver Nitrate Coated Substrate by Femtosecond (Fs) Laser Pulses in Air. the Second Step Can Create Silver Nanoparticles Distributed on the Nanostructured Surface of the Substrate by the Photoreduction of Fs Multiphoton Effects. This Study Demonstrates that an Enhancement Factor (EF) Greater Than 5x105, Measured …

Fabrication Of Sers Active Nanostructures By Femtosecond Laser Micromachining, Matthew Aaron Olson

Masters Theses

"This work investigated the surface-enhanced Raman scattering (SERS) enhancement of gold nanoparticles on femtosecond laser created nanostructures on a silicon wafer. The goal was to use the nanostructures to assemble the nanoparticles into three-dimensional aggregates and compare these enhancements to those of two dimensional aggregates. The SERS enhancement generated by the three-dimensional structures was on average 5 x 10⁴ with a high enhancement of 1.2 x 10⁵. The magnitude of this enhancement was on par with previous experiments that tested SERS enhancements on gold nanoparticles, but it did not show any significant enhancement caused by the three-dimensional nature of the …

Sandwich Structures With Advanced Facings, Cody H. Nguyen

Doctoral Dissertations

"The purpose of this research is to investigate potential advantages of two innovative designs of sandwich panels. The first design involves sandwich panels with a piece-wise thickness of the facings aiming at two possible outcomes: (I) improved the structural response, i.e. strength and stiffness, without increasing the weight of the structure or (2) reduction in the weight of the structure without a detriment to its structural response. The analysis is conducted analytically using the first-order shear deformation theory and numerically by the finite element analysis of conventional and stepped-wise sandwich panels. The applicability of the first-order shear deformation theory to …

A Comparison Of Bootstrap, Binomial Inference, And Monte Carlo Methods For Demand Distribution Modeling, Swithin Samuel Razu

Masters Theses

"Analysis of customer preferences is one of the most important tasks in new product development. How customers come to appreciate and decide to purchase a new product impacts market share and, therefore, the success of the new product. Unfortunately, when designers select a product concept early in the product development process, the "true" customer preferences and therefore, market share of the new product is unknown. Conjoint analysis is a statistical methodology that has been used to forecast the market share of a product concept from customer preference survey data. Although conjoint analysis has been increasingly incorporated in design research as …

Development Of Lower Cost Imaging Systems For Laser Metal Deposition Process, Shyam Barua

Masters Theses

"Laser Metal Deposition (LMD) has been used as an additive manufacturing process in industries such as aerospace and die castings. LMD is especially useful in repair applications involving die repair. However, it is still not used widely in industry due to variations in the quality of parts. There are multiple interactions between various factors which influence the quality of deposit.

There exists a need for defect detection systems to detect any changes in the deposition quality during deposition. On demand detection enables adjustment in process parameters and minimization of rework cost.

Vision systems have been used extensively in the industry …

Electrodeposition Of Metallic Gas Diffusion Layers For Use In Pem Fuel Cells, Gargi Tandra

Masters Theses

"This work developed a novel method of using Electrodeposition techniques to fabricate metallic gas diffusion layers (GDLs) for application in proton exchange membrane fuel cells. These GDLs improve the electrical and thermal conductivity of the fuel cells, and their straight, noncircular pores remove water efficiently. The Electrodeposition technique used here relies on a sacrificial copper anode and an aluminum sheet 50 µm thick acts as a cathode. Unlike the other laboratory based methods available for the fabrication of metallic GDLs, this method is simple and cost effective. With controlled deposition parameters and a chemical lift-off process that corrodes the aluminum …

Integrated Reliable And Robust Design, Gowrishankar Ravichandran

Masters Theses

"The objective of this research is to develop an integrated design methodology for reliability and robustness. Reliability-based design (RBD) and robust design (RD) are important to obtain optimal design characterized by low probability of failure and minimum performance variations respectively. But performing both RBD and RD in a product design may be conflicting and time consuming. An integrated design model is needed to achieve both reliability and robustness simultaneously. The purpose of this thesis is to integrate reliability and robustness. To achieve this objective, we first study the general relationship between reliability and robustness. Then we perform a numerical study …

Development Of A Simple Vibration Model For Predicting The Structural Dynamics Of An Hcci Engine, Jeffery A. Massey

Doctoral Dissertations

"The hypothesis tested in this work is that the surface vibration and radiated sound of an engine operating under HCCI combustion is dominated by the free vibration response of the engine's structural components to an impulsive loading brought about by the rapid energy release of the HCCI combustion process. Recent work by the author has shown that classical vibration theory describing the dynamic response of a single-degree-of-freedom (SDOF) oscillator may capture the major characteristics of the engine surface vibrations. Through an experimental investigation of HCCI combustion engine dynamics this model has been developed further.

A band level analysis of measured …

Dynamic Ergonomic Analysis And Simulation Of Fastening Operation, Akul Joshi

Doctoral Dissertations

"Operator performing fastening operation with powered hand-tools at awkward postures is subjected to external forces that may pose a risk of developing ergonomic injuries. For design of safe workplaces and selection of tools it is necessary to identify the probable causes of discomfort by simulating the work conditions and quantifying the risk factors. An ergonomic simulator is developed to simulate the fastening operation and quantify the effects of posture and force in fastening operation. The effect of dynamic forces is analyzed using two approaches. The first approach analyzes the effect of tool vibration while the second analyzes the hand-arm system …

Effect Of Initial Conditions On Molecular Mixing In A High Schmidt-Number Rayleigh-Taylor Mixing Layer, Lakshmi Ayyappa Raghu Mutnuri

Masters Theses

"Characterizing molecular mixing in Rayleigh-Taylor instability (RTI) driven flows where the density and velocity fields are coupled is essential for developing exacting predictive models. Sensitivity of the Rayleigh Taylor mixing layer to initial conditions is a topic that is being explored extensively in interests of accurate turbulent mix model development and its direct consequence in various applications like design of inertial confinement fuel capsule and atmospheric modeling. As part of the current work, an experimental investigation of the effect of initial conditions on molecular mixing in a low Atwood number(~7.5 x 10⁻⁴), high Schmidt number(~1000), RTI driven mixing layer is …

Development Of Virtual Cnc Machine Tools And Web-Based Machining Process Simulation: Mechanistic Cutting Force Models And Determination Of Specific Force Coefficients In Helical End Milling, Vinay Rao Talekar

Masters Theses

"This thesis presents the results of the investigations of mechanistic modeling and simulation of cutting forces in high speed end milling of titanium alloy, Ti-6Al-4V, and the determination of specific cutting and edge force coefficients for carbide bull-nose helical end-mill. A generalized mathematical model representing the outer geometry of an end-mill and the cutter edge geometry is presented. Mechanistic cutting force models have been developed for a general helical end-mill and modeled specifically for a bullnose helical end-mill. A MATLAB code for the mechanistic cutting force models have been developed for the simulation of cutting force components in end milling …