Mechanical Engineering Commons^™

Mobility Cart For Monoskiers, Bryce Petersen, Craig Miller, Aaron Kan, Tyler Meskin

Mechanical Engineering

This document represents the culmination of the senior design project of Team Monoski M.E. This project was in partnership with Disabled Sports Eastern Sierra (DSES), a volunteer-based, non-profit organization focused on providing people with disabilities opportunities to participate in outdoor activities. Our team was tasked with designing a device to help monoskiers at Mammoth Mountain load on and off the gondola with little to no assistance. Over the course of three quarters at Cal Poly, we designed, manufactured, and tested our mobility cart, consisting of a custom-made wheelchair with an integrated hydraulic lift.

End Effector For Robotic Strawberry Picker Final Design Review, Marshall Cuffe, Cory Frederickson, Jimmy Jeffery

Mechanical Engineering

In this report, we have outlined the background of the problem and need for a solution to an automated form of strawberry harvesting. The report includes our research findings, defines the scope and objectives for this project, and documents our complete design process. Also included is our final, completed prototype, and a description of the manufacturing, design verification and testing process. Also included is our conclusions and recommendations for further improvement on future iterations.

All-Terrain Storage Surfboard Carts, Ben M. Kennedy, Danny Riedeman, Roberto Gonzalez

Mechanical Engineering

All Terrain Storage consists of three mechanical engineering students: Roberto Gonzalez, Ben Kennedy, and Danny Riedeman. The goal of All Terrain Storage is to design and create two portable storage devices for the non-profit organization AmpSurf. AmpSurf helps veterans, people with disabilities, and anyone else who could be helped through adaptive surfing and other outdoor activities. Their current method of storing and transporting equipment for events is carrying it from the trailer in the parking lot through the sand onto the beach. This document will provide: a more thorough introduction to AmpSurf and the project, the objectives, background information, the …

Hip And Knee Biomechanics For Transtibial Amputees In Gait, Cycling, And Elliptical Training, Greg Orekhov

Master's Theses

Transtibial amputees are at increased risk of contralateral hip and knee joint osteoarthritis, likely due to abnormal biomechanics. Biomechanical challenges exist for transtibial amputees in gait and cycling; particularly, asymmetry in ground/pedal reaction forces and joint kinetics is well documented and state-of-the-art passive and powered prostheses do not fully restore natural biomechanics. Elliptical training has not been studied as a potential exercise for rehabilitation, nor have any studies been published that compare joint kinematics and kinetics and ground/pedal reaction forces for the same group of transtibial amputees in gait, cycling, and elliptical training. The hypothesis was that hip and knee …

Furnace System Improvements, Kenji K. Anzai, Ethan Fedor, Patrick Zailaa

Mechanical Engineering

This Final Design Review (FDR) documents the work done by the group to manufacture the system to deliver improvements to the furnace in the Cal Poly microfabrication laboratory (better known as the cleanroom). The document describes the material covered in the Scope of Work (SOW), including background research, customer needfinding, and the problem statement, material associated with concept development and selection for Preliminary Design Review (PDR), material detailing the design and manufacturing plan of the system for Critical Design Review (CDR), and new material detailing the manufacture of the system for FDR.

Research done for the SOW resulted in a …

Water Fun At Exploration Station Final Design Report, Brandon Dean Puccini, Sarah Rose Means, Natasha Tamlin O'Connell-Mackay

Mechanical Engineering

No abstract provided.

Reinventing The Wheel, Esther K. Unti, Ahmed Z. Shorab, Patrick B. Kragen, Adam M. Menashe

Mechanical Engineering

Reinventing the Wheel selected tires and designed wheels for the 2018 Cal Poly, San Luis Obispo Formula SAE combustion vehicle. Available tire options were evaluated for steady-state and transient performance as well as vehicle integration. A single-piece composite wheel with hollow spokes was designed to meet stiffness, strength, and tolerance requirements. A detailed study of wheel loading and geometric structural efficiency was performed. Finite element analysis was used to iterate the geometry and laminate. A two-piece male mold was designed and machined to manufacture the wheel. Removable silicone inserts were used to create the hollow spokes.

Wheelie King Trainer And Controller, Michael C. Uytingco, Paul E. Hubner, Dmitriy Petrovykh

Mechanical Engineering

The ``wheelie'' is a popular, classic bicycle trick which novice bicyclists often attempt as an introduction to advanced bike tricks. However, many are hesitant to try due to the risks and safety hazards associated with performing one. The purpose of this project is to create an on-board system which will assist a user in maintaining a wheelie after achieving the required position while incorporating safety mechanisms to prevent the user from injuring themselves or others. Additional requirements of the system are non-obstructive features and seamless transitioning between wheelie conditions.

Upon researching the state of wheelie technology, existing products, such as …

Gaf: Mechanical Paint Line Test Stand, Sidney Wong, Taylor Best, Aaron Fisher

Mechanical Engineering

The roofing manufacturer GAF located in Shafter, CA is in pursuit of a mechanism with the ability to improve the quality of paint lining applied on a dynamic roll of roofing shingles. The mechanism must consist of an alignment system along which a paint line applicator can be adjusted in the vertical direction and operate at a certain range of speeds. Other requirements for the mechanism demand that it is feasibly portable, reasonably durable, capable of accurate alignment, mountable to the ground, and within a budget of $15,000. With the customer's design requirements established and understood, a one-year project has …

Portable Thermoelectric Refrigerator, Cassandra Danielle Beck, Ryan Theodore Gelinas, Joshua Michael Dimaggio, Zachary David Wilson

Mechanical Engineering

This project created a versatile thermoelectric refrigerator that can be used via a wall outlet. The product is durable and effective. The refrigerator is functional in any ambient temperature, and uses thermoelectric cooling, and work from a standard 120V power outlet. By understanding existing products’ limitations and strengths, this project produced a product that outperforms what’s currently on the market. Many of the existing products’ operating temperature is dependent on the ambient temperature of the surroundings, which is a large drawback. Additionally, most of them take a long time to reach their lowest temperature, around 3 hours. One team member, …

Ultraviolet Imager Application For A Cube Satellite, Jason Grillo, Troy Hajjar, Brady Hill

Mechanical Engineering

This document serves as the final design review (FDR) report for the 2018 Cal Poly CubeSat Ultraviolet Imager senior project, sponsored by UC Berkeley Space Sciences Laboratories (SSL). SSL wants to monitor the ionosphere above Earth to gain a better understanding of its properties and particle interactions. Far Ultraviolet (FUV) imaging is a good way to obtain high quality images of the ionosphere and the Earth's auroras, and advancement in optic technologies have made cube satellites (CubeSats) an ideal vessel for a FUV imager, as they are relatively low-cost, lightweight, and can be repeatedly deployed. These CubeSat FUV imagers could …

Single Arm Recumbent Bicycle, Alexander Borsotti, Ryan Westermann, Sean Liston

Mechanical Engineering

The goal of this report is to outline and cover the scope of work for the Single Arm Recumbent Bicycle Senior Project. The report will give an introduction of the problem, a background of the existing research or products relating to our project, the objectives of our project, our project management plan, our final design, manufacturing, testing, our project management, and final recommendations for improving the final design. The team is being supported by the Quality of Life Program, a non-profit organization that works to improve the lives of those injured in duty while serving our nation.

Up until now, …

Daimscale — 1:14th Tractor-Trailer For Testing Driver Assistance Technology, Christopher Marrale, Jase Sasaki, Devin Bodmer

Mechanical Engineering

Active driver assistance systems are becoming increasingly wide-spread throughout the automotive industry due to their potential for safer roads and decreased costs of transportation, but testing these systems on real trucks can be time consuming, dangerous, and costly. Testing these systems on a small-scale tractor-trailer combination will lead to faster and more efficient development of driver assistance systems and can be used by both engineers and students, leading to a larger field of experienced developers to improve these systems.

Our goal will be to design, manufacture, and build a scale 6x2 model of the tractor portion of a Daimler semi-truck …

Effect Of Aerogel On The Thermal Performance Of Corrugated Composite Sandwich Structures, Jacob Dillon Chess

Master's Theses

Current insulation solutions across multiple industries, especially the commercial sector, can be bulky and ineffective when considering their volume. Aerogels are excellent insulators, exhibiting low thermal conductivities and low densities with a porosity of around 95%. Such characteristics make aerogels effective in decreasing conductive heat transfer within a solid. These requirements are crucial for aerospace and spaceflight applications, where sensitive components exist among extreme temperature environments. When implemented into insulation applications, aerogel can perform better than existing technology while using less material, which limits the amount of volume allocated for insulation. The application of these materials into composites can result …

Nanosatellite Launch Data-Logger (Sync), Christopher Martin Gerdom

Master's Theses

CubeSat designers are increasingly looking to incorporate delicate structures and optics into their payloads. These delicate payloads, however, may not survive the required absolute-worst-case launch vibration testing needed for flight certification. To help address this problem, and to better match testing conditions to real-world launch environments, this thesis introduces Sync, a compact 1/4U CubeSat payload designed to collect data on the vibrations and thermal environments CubeSats experience inside a deployer on the way to orbit. This data can be used to better understand the launch environment for different vehicles, and help develop new, more realistic testing guidelines that could enable …

Fluid Agitation Studies For Drug Product Containers Using Computational Fluid Dynamics, Matthew Hiroki Ichinose

Master's Theses

At Amgen, the Automated Vision Inspection (AVI) systems capture the movement of unwanted particles in Amgen's drug product containers. For quality inspection, the AVI system must detect these undesired particles using a high speed spin-stop agitation process. To better understand the fluid movements to swirl the particles away from the walls, Computational Fluid Dynamics (CFD) is used to analyze the nature of the two phase flow of air and a liquid solution.

Several 2-D and 3-D models were developed using Fluent to create simulations of Amgen's drug product containers for a 1 mL syringe, 2.25 mL syringe, and a 5 …

Subject-Specific Finite Element Predictions Of Knee Cartilage Pressure And Investigation Of Cartilage Material Models, Michael G. Rumery

Master's Theses

An estimated 27 million Americans suffer from osteoarthritis (OA). Symptomatic OA is often treated with total knee replacement, a procedure which is expected to increase in number by 673% from 2005 to 2030, and costs to perform total knee replacement surgeries exceeded $11 billion in 2005. Subject-specific modeling and finite element (FE) predictions are state-of-the-art computational methods for anatomically accurate predictions of joint tissue loads in surgical-planning and rehabilitation. Knee joint FE models have been used to predict in-vivo joint kinematics, loads, stresses and strains, and joint contact area and pressure. Abnormal cartilage contact pressure is considered a risk factor …

The Development And Validation Of Sinatra: A Three-Dimensional Direct Simulation Monte Carlo (Dsmc) Code Written In Object-Oriented C++ And Performed On Cartesian Grids, David Matthew Galvez

Master's Theses

The field of Computational Fluid Dynamics (CFD) primarily involves the approximation of the Navier-Stokes equations. However, these equations are only valid when the flow is considered continuous such that molecular interactions are abundant and predictable. The Knudsen number, $Kn$, which is defined as the ratio of the flow's mean free path, $\lambda$, to some characteristic length, $L$, quantifies the continuity of any flow, and when this parameter is large enough, alternative methods must be employed to simulate gases. The Direct Simulation Monte Carlo (DSMC) method is one which simulates rarefied gas flows by directly simulating the particles that compose the …

Driver Cooling System, Joseph Fatin Bolous, Jake Donald Deboer, Alvin Theodore Lau

Mechanical Engineering

This document provides our Final Design Review (FDR) for the Driver Cooling System Project. It contains our background research, which includes current product research, technical research, and information on our sponsor’s needs as a customer as well our manufacturing process, test results, and final design. We created a problem statement to define the scope of the project, discuss sponsor and consumer needs and wants, and technical specifications. After brainstorming, we ultimately selected a thermoelectric cooling system (TEC) after presenting our Preliminary Design Report and Critical Design Report. We built the final prototype, as can be seen in the manufacturing plan, …

Identification System For Heart Valve Manufacturing, Nicholas Robert Jensen, Edgar Davis Nix, Judith Evelyn Gonzalez, Albert Austin Liddicoat

Mechanical Engineering

Abstract withheld due to NDA constraints

Nathan's Mobility Device, Steven A. Decsesznak, Matthew Brenholdt, Lansen Eto, Moulay Salahdin

Mechanical Engineering

Nathan’s Mobility Device is a California Polytechnic State University senior project composed of a team of four mechanical engineering students that designed, built and implemented a specialized seat on an existing mobility device. Nathan, the sole beneficiary of this project, is an 11-year-old boy afflicted with a condition known as Spinal Muscular Atrophy (SMA) which causes him extreme muscular weakness. In this report, the team discussed the problem at hand, provides preliminary research and product benchmarking (evaluation and comparison to specific criteria), and described the ideation, prototyping, testing, and iteration plan. In addition, the team explored the final design in …

Fixing Vertebral Compression Fractures With Medtronic, Kelly Fitzgerald, Trevor Bingham, Alex Denbaugh, Jordan Tang, Jon Stearns

Industrial and Manufacturing Engineering

No abstract provided.

The Pad Route Setting Process Design, Katherine M. Peterson, Dylan C. Breitenbucher

Industrial and Manufacturing Engineering

This study took place at The Pad Climbing, a rock climbing gym in San Luis Obispo. The problem was that the process of setting new climbing routes was time - consuming and potentially dangerous. This resulted in lower capacity, high labor costs, decreased customer satisfaction, and safety risk for employees and customers. The objective of this study was to analyze the route setting process and identify areas of waste and danger, then to redesign the process to improve these areas. Techniques such as time studies, Pareto charts, and process flow mapping were used to analyze the existing process. A new …

Atlas Copco Mafi-Trench Co. Inventory Management, Logan E. Barr, Sean P. Mcgaffigan

Industrial and Manufacturing Engineering

This Senior Project Report includes three areas of focus pertaining to the inventory management practices of Atlas Copco Mafi-Trench Company (ACMTC) - cycle counting, ergonomics, and material purchasing. Various literature reviews as well as an analysis of the current state led to the project objectives. First, reduce time spent on the non-value added process of cycle counting. Second, eliminate the ergonomic hazard presented by the heavy inventory bins. Lastly, diminish the totals costs associated with inventory (ordering + carrying). The project objectives spurred numerous alternatives and a few specific deliverables. The creation of a ‘Small Parts Cycle Count’ Excel file …

Facilities Redesign Of Stockroom At Elcon Precision, David M. Brawner, Tyler O. Mastromattei, Jay Y. Matsumoto

Industrial and Manufacturing Engineering

Elcon Precision is a company based out of San Jose, California specializing in the photochemical processing of materials and brazing of metals and ceramics for a variety of different industries. Three students from the Industrial Engineering Department at California Polytechnic State University, San Luis Obispo were contacted by Elcon Precision to help redesign their stockroom and inventory areas in their San Jose location in order to allow for the future growth of the company. Elcon asked the Cal Poly project team to help increase efficiencies throughout the stockroom by creating an alternative layout that best suited the company's needs. This …

Improving Efficiencies For The Loading And Packaging Departments At San Luis Sourdough, Alexis Bergstrom, Isabella Pereira, Claudia Robinson

Industrial and Manufacturing Engineering

San Luis Sourdough, currently has issues with efficiency and standardization in their packaging department, ergonomics problems in the packaging department, shipment accuracy in their loading department, and lacks an organized layout design. As a result, four objectives were designed within a six month period. The first was to create standard operating procedures for the packaging department. To inform this decision time studies were performed before and after creating these SOPs. It was discovered that there was a clear need for the SOPs due to variation in packaging efficiency among new and experienced associates. The second set of time studies showed …

Slm Materials Development, Justin G. Reiner, Michael T. Schembri

Industrial and Manufacturing Engineering

The purpose of this project was to create a procedure to efficiently determine a “recipe” of parameter values that create a desired set of mechanical properties. Research was conducted into the laser powder bed fusion process with focus on underdeveloped materials. A design of experiment was used with a set of density correlated parameters to establish a method of producing nearly dense parts. Our methods include SLM printing, metrology, and statistical analysis. An experimental procedure for materials development was designed, but unable to be validated during the scope of this project, due to unforeseen safety issues (exposure to Chromium 6, …

Healing Alternatives Workspace Remodel, Lissandra Ilcyn, Jenifer Astrid Colmenares, Grace E. Kuffner

Industrial and Manufacturing Engineering

Healing Alternatives is an acupuncture office space located in a repurposed house in San Luis Obispo. Healing Alternatives’ current facility layout does not allow for an additional treatment room or the space to provide additional services because of the wasted space within the facility. Furthermore, patients can be disrupted by noise outside the treatment room causing a negative customer experience. The project team’s objectives are to:

o Design two layout alternatives

o Provide a time estimate for each alternative

o Provide a cost analysis of each alternative

o Implement 5s methodology on the storage room

o Provide a 2D-3D model …

Vial Of Life Redesign, Andrew Scott Heim, Marisonn Manalo

Industrial and Manufacturing Engineering

Cambria Anonymous Neighbors (CAN), a nonprofit organization assisting the residences of Cambria, hopes to standardize first responder procedures and make medical information easily accessible in case of a medical emergency. Currently the container costs $3.78. CAN would like to provide 2000 containers at a lower cost. After researching materials, acrylic was found to be the best option for the container material due to its low cost and durability. A laser cutter was used to cut the acrylic pieces, and then a set of step by step instructions were created to assemble the product. To reduce the cost of acrylic, the …

Analysis Of The Low-Cycle Fatigue Behavior Of Silicone Rubber For Biomedical Balloons, Chase Cooper

Materials Engineering

The development of a medical drug delivery device that allows for the deployment drugs into the adventitial tissue of blood vessels requires the inflation of a silicone elastomer. The inflated silicone must be able to consistently endure multiple loading cycles without failing so that the device can operate reliably. There are multiple methods of processing the silicone for the device and the goal of this study is to examine the effect of the various processing methods on the characteristics of the silicone. The Dynamic Mechanical Analysis Machine (DMA) is used to model the conditions of the device’s application by performing …