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Full-Text Articles in Mechanical Engineering

An Evaluation Of Constitutive Laws And Their Ability To Predict Flow Stress Over Large Variations In Temperature, Strain, And Strain Rate Characteristic Of Friction Stir Welding, Katherine Lynn Kuykendall Jun 2011

An Evaluation Of Constitutive Laws And Their Ability To Predict Flow Stress Over Large Variations In Temperature, Strain, And Strain Rate Characteristic Of Friction Stir Welding, Katherine Lynn Kuykendall

Theses and Dissertations

Constitutive laws commonly used to model friction stir welding have been evaluated, both qualitatively and quantitatively, and a new application of a constitutive law which can be extended to materials commonly used in FSW is presented. Existing constitutive laws have been classified as path-dependent or path-independent. Path-independent laws have been further classified according to the physical phenomena they capture: strain hardening, strain rate hardening, and/or thermal softening. Path-dependent laws can track gradients in temperature and strain rate characteristic to friction stir welding; however, path-independent laws cannot. None of the path-independent constitutive laws evaluated has been validated over the full range …


Optimization And Correlation Of The Penn State Model Of Friction Stir Welding To Experimental Welds In 304l Stainless Steel, Devin Donaldson Furse May 2010

Optimization And Correlation Of The Penn State Model Of Friction Stir Welding To Experimental Welds In 304l Stainless Steel, Devin Donaldson Furse

Theses and Dissertations

A numerical model of friction stir welding developed by T. DebRoy, R. Nandan, and others has been optimized to fit experimental data of eleven welds of 304L stainless steel at various weld feed rates and spindle speeds. Optimization was used to determine the values of five difficult-to-measure model parameters. The optimal parameter values were then correlated to the weld machine inputs. The mechanical efficiency and the coefficient of friction were not correlated with feed rate, spindle speed, or axial pressure. Tool slip was positively correlated with feed rate, negatively correlated with spindle speed, and not correlated with axial pressure. The …


A Mechanistic Investigation Of Nitrogen Evolution In Pulverized Coal Oxy-Fuel Combustion, Andrew John Mackrory Oct 2008

A Mechanistic Investigation Of Nitrogen Evolution In Pulverized Coal Oxy-Fuel Combustion, Andrew John Mackrory

Theses and Dissertations

Oxy-fuel combustion is an enabling technology for capture of CO2 from coal combustion, the economics of which depends strongly on the ability of the process to produce low NOX emissions. The literature contains many reports of lower NOX emissions from oxy-fuel combustion but the reasons for this are not fully understood. The objective of this work was to gain understanding of nitrogen evolution under pulverized coal oxy-fuel conditions. Pulverized coal was burned in a once-through, down-fired, laminar flow reactor. Nitrogen compounds and other combustion species were measured at the reactor centerline as a function of distance from the burner. Dry …


Parametric Optimization Design System For A Fluid Domain Assembly, Matthew Jackson Fisher Apr 2008

Parametric Optimization Design System For A Fluid Domain Assembly, Matthew Jackson Fisher

Theses and Dissertations

Automated solid modeling, integrated with computational fluid dynamics (CFD) and optimization of a 3D jet turbine engine has never been accomplished. This is due mainly to the computational power required, and the lack of associative parametric modeling tools and techniques necessary to adjust and optimize the design. As an example, the fluid domain of a simple household fan with three blades may contain 500,000 elements per blade passage. Therefore, a complete turbine engine that includes many stages, with sets of thirty or more blades each, will have hundreds of millions of elements. The fluid domains associated with each blade creates …


A Model For Predicting The Piezoresistive Effect In Microflexures Experiencing Bending And Tension Loads, Gary K. Johns, Larry L. Howell, Brian D. Jensen, Timothy W. Mclain Feb 2008

A Model For Predicting The Piezoresistive Effect In Microflexures Experiencing Bending And Tension Loads, Gary K. Johns, Larry L. Howell, Brian D. Jensen, Timothy W. Mclain

Faculty Publications

This paper proposes a model for predicting the piezoresistive effect in microflexures experiencing bending stresses. Linear models have long existed for describing piezoresistivity for members in pure tension and compression. However, extensions of linear models to more complex loading conditions do not match with experimental results. A second-order model to predict piezoresistive effects in tension, compression, and more complex loading conditions is proposed. A reduced form of the general second-order model is presented for thin flexures in bending. A three-step approach is used to determine the piezoresistive coefficients for this reduced-form model. The approach is demonstrated for two sets of …


One-Dimensional Radial Flow Turbomachinery Performance Modeling, Robert John Pelton Dec 2007

One-Dimensional Radial Flow Turbomachinery Performance Modeling, Robert John Pelton

Theses and Dissertations

The Two-Element In Series (TEIS) and Two-Zone models have been used successfully for over twenty years to model test data for radial flow compressors and pumps. The models can also be used to predict the performance of new machines provided that the model inputs can be accurately specified. Unfortunately, use of the TEIS and Two-Zone models as a predictive tool has been limited because an accurate and broadly applicable method of predicting the modeling parameters, etaA, etaB, chi and d2p does not exist. Empirical models have been developed to predict the TEIS and Two-Zone modeling parameters based on a large …


Structuring Emperical Methods For Reuse And Efficiency In Product Development Processes, Marshall Edwin Bare Dec 2006

Structuring Emperical Methods For Reuse And Efficiency In Product Development Processes, Marshall Edwin Bare

Theses and Dissertations

Product development requires that engineers have the ability to predict product performance. When product performance involves complex physics and natural phenomena, mathematical models are often insufficient to provide accurate predictions. Engineering companies compensate for this deficiency by testing prototypes to obtain empirical data that can be used in place of predictive models. The purpose of this work is to provide techniques and methods for efficient use of empirical methods in product development processes. Empirical methods involve the design and creation of prototype hardware and the testing of that hardware in controlled environments. Empirical methods represent a complete product development sub-cycle …


Preliminary Modeling, Control, And Trajectory Design For Miniature Autonomous Tailsitters, Nathan B. Knoebel, Stephen R. Osborne, Deryl Snyder, Timothy W. Mclain, Randal W. Beard, Andrew Mark Eldredge Aug 2006

Preliminary Modeling, Control, And Trajectory Design For Miniature Autonomous Tailsitters, Nathan B. Knoebel, Stephen R. Osborne, Deryl Snyder, Timothy W. Mclain, Randal W. Beard, Andrew Mark Eldredge

Faculty Publications

A tailsitter UAV has unique advantages over typical fixed wing aircraft or hovercraft. This paper highlights topics of interest in our preliminary research in developing a tailsitter UAV. An aerodynamic model and quaternion-based attitude and position control scheme is presented for controlling a tailsitter through hover maneuvers, with simulation results. Desired trajectories are also developed through feedback linearization of the dynamic equations, intended for quaternion-based attitude control. Finally, a hardware platform is proposed.


Techniques In The Design Of Thermomechanical Microactuators, Larry L. Howell, Timothy W. Mclain, Michael S. Baker, Christian D. Lott Jan 2006

Techniques In The Design Of Thermomechanical Microactuators, Larry L. Howell, Timothy W. Mclain, Michael S. Baker, Christian D. Lott

Faculty Publications

The purpose of this chapter is to provide fundamental background for the design of thermomechanical microactuators. Actuation has been a particularly challenging aspect of microsystem development. Many actuation approaches used at the macro level, such as hydraulics, pneumatics, electric motors, internal combustion engines and turbines, are either too difficult to fabricate at the micro level or do not work well at that scale. Electrostatic attraction is one approach that has been widely used for actuation of microsystems; however, electrostatic actuators tend to have high voltage requirements and low output force capabilities. While electrostatic actuation is suitable for many applications, some …


Electrothermomechanical Modeling Of A Surface-Micromachined Linear Displacement Microactuator, Christian D. Lott Mar 2005

Electrothermomechanical Modeling Of A Surface-Micromachined Linear Displacement Microactuator, Christian D. Lott

Theses and Dissertations

The electrothermomechanical characteristics of an electrically-heated polycrystallinesilicon microactuator are explored. Using finite-difference techniques, an electrothermal model based on the balance of heat dissipation and heat losses is developed. For accurate simulation, the relevant temperature dependent properties from the microactuator material are included in the model. The electrothermal model accurately predicts the steady-state power required to hold position, and the energy consumed during the thermal transient. Thermomechanical models use the predictions of temperature from the electrothermal solution to calculate displacement and force from pseudo-rigid-body approximations and commercial finite-element code. The models are verified by comparing experimental data to simulation results of …


Percolation Paths Of Three-Dimensions In Sensitized Stainless Steel, Alisa J. Millar Henrie Aug 2004

Percolation Paths Of Three-Dimensions In Sensitized Stainless Steel, Alisa J. Millar Henrie

Faculty Publications

The study of three-dimensional percolation paths through materials is important in its contribution to understanding defect sensitive properties of materials. This work shows the importance of grain boundary character in modeling defect sensitive boundaries. Also presented are trends of percolation of sensitized grain boundaries in 304 stainless steel (304SS). Of particular interest is how open paths form in a three-dimensional model created through serial sectioning. Evidence is presented that triple or quadruple points that contain typically two boundaries with special character that intersect the percolation path break up the path. Some boundaries with no known special qualities; they are not …


Numerical Modeling Of Friction Stir Welding: A Comparison Of Alegra And Forge3, Alma H. Oliphant Apr 2004

Numerical Modeling Of Friction Stir Welding: A Comparison Of Alegra And Forge3, Alma H. Oliphant

Theses and Dissertations

The objective of this research was to evaluate the capabilities of ALEGRA, a Sandia National Labs hydrocode, and Forge3, a Transvalor S.A. product, to accurately model the Friction Stir Welding Process. ALEGRA and Forge3 are discussed in light of the inherent challenges of modeling Friction Stir Welding, and a rotational boundary condition is added to ALEGRA. Results are presented from Friction Stir Welding modeling outputs from both ALEGRA and Forge3. ALEGRA is shown to be incapable of modeling the Friction Stir Welding process, in large part due to its focus on shock propagation, which causes extremely small time steps. Forge3 …


Dynamic Modeling Of Compliant Constant-Force Compression Mechanisms, Cameron Boyle, Larry L. Howell, Spencer P. Magleby, Mark S. Evans Dec 2003

Dynamic Modeling Of Compliant Constant-Force Compression Mechanisms, Cameron Boyle, Larry L. Howell, Spencer P. Magleby, Mark S. Evans

Faculty Publications

A mathematical dynamic model is derived for compliant, constant-force compression-mechanisms, based on the pseudo-rigid-body model simplification of the device. The compliant constant-force compression mechanism (CFCM) is a slider mechanism incorporating large-deflection beams, which outputs near-constant-force across the range of its designed deflection. The equation of motion is successfully calibrated with empirical data from five separate mechanisms, comprising two basic configurations of CFCMs. The dynamic equation is derived from a generalized pseudo-rigid-body model. This allows every configuration to be represented by the same model, so a separate treatment is not required for each configuration. An unexpected dynamic trait of the constant-force …