Mechanical Engineering Commons^™

The Qualification Of Sealability And Creep Relaxation Of Additively Manufactured Zytel Gaskets For Pem Fuel Cells, Robert Lazarin

Open Access Theses & Dissertations

The purpose of this thesis is to study the feasibility of low-cost additive manufacturing of gaskets for proton exchange membrane fuel cells exposed to extreme temperature conditions ranging from -55°C to 100°C. With the growing popularity and decreasing costs of additive manufacturing technologies, specifically Material Extrusion (ME), research is being conducted to determine the feasibility of ME components. Thermally cycled PEMFCs may exhibit accelerated gasket deterioration, therefore, the mechanical stability of material extruded gaskets following a harsh thermal cycle must be assessed. The feasibility of the material extruded gaskets will be proven by manufacturing optimization and mechanical testing. The target …

Fabrication And Characterization Of Iron-Based Catalysts For The Dehydrogenation Of Fossil Fuels, Victoria Isabel Reyes

Open Access Theses & Dissertations

For a prosperous and sustainable future, hydrogen is an encouraging solution due to its simple transition for industrial decarbonization and synergy for economic development. Paradoxically, current hydrogen production pathways release substantial amount of greenhouse gases into the atmosphere contributing to climate change. To keep up with increasing demand, hydrogen could be produced through microwave-assisted thermocatalytic dehydrogenation of fossil fuels without emitting carbon dioxide. This requires specified catalysts to meet the requirements of hydrogen yield and selectivity. The objective of the present research is to fabricate, characterize, and compare iron-based alumina (FeAl_x O_y) catalysts produced via solution combustion synthesis and iron-based …

Characterization Of A Flex-Fuel Oxy-Combustion System Through Experimental Investigation And Computational Modeling, Md Mohieminul I. Khan

Open Access Theses & Dissertations

Oxy-fuel combustion has the potential to offer high thermal efficiency and lower pollutants emission compared to other existing combustion technologies. More than 63% of the worldâ??s electricity is produced by fossil fuel combustion which also is the major reason for greenhouse gas emissions. Oxy combustion offers a solution to it. Oxy combustion uses pure oxygen as an oxidizer instead of air which eliminates the NOx and SOx products from the exhaust. In oxy-combustion flue gas mainly consists of CO2 and water vapor. Furthermore, combustion in presence of pure oxygen results in higher flame temperature and hence promises higher thermal efficiency. …

Suitability Of Low-Cost Additive Manufacturing For Polymer Electrolyte Fuel Cells, David Alexander

Open Access Theses & Dissertations

The purpose of this dissertation is to study the feasibility of low-cost additive manufacturing to fabricate polymer electrolyte fuel cell bipolar plate materials. Traditional manufacturing techniques include molding, milling, hollow embossing, hydro-forming, rolling, and electromagnetic forming. These processes are employed when a design has been selected due to higher costs at low volumes. The combination of high initial costs and bipolar plates being the most expensive component of the polymer electrolyte fuel cell creates incentive to mitigate this obstacle. The feasibility of low-cost additive manufactured bipolar plates will be proven by fabrication, post-processing, and characterization of printed test specimen. The …

Supercritical Co2 Recompression Closed Brayton Cycle Analysis, Andres Eduardo Gutierrez Hernandez

Open Access Theses & Dissertations

On this research, the results of an analysis made of a Supercritical Carbon Dioxide (sCO2) Recuperated Closed Brayton Cycle (RCBC) done by performing theorical calculations and comparing it to the results obtained with the use of the software ASPEN Plus will be presented. To demonstrate and determine that this software is a useful tool for modeling the proposed type of cycle, a preliminary comparison was made to verify with previous studies found in literature. A comparison and analysis between the possible working fluids and thermal energy sources was also performed to emphasize the decision of using CO2 as the cycle …

The Effect Of K2co3 Concentration In Kerosene Emulsions On Spray Droplet Sizes For A Magnetohydrodynamic Power Generator, Alejandra Castellano

Open Access Theses & Dissertations

Potassium carbonate (K2CO3) is an effective seeding material to introduce potassium vapor in oxy-fuel combustion to create a conductive plasma. Injecting potassium carbonate before combustion promotes particle volatilization and improves the generation of potassium vapor. This can be achieved by emulsifying a potassium carbonate solution with kerosene. Several studies have investigated creating stable emulsions with kerosene with water by using differing surfactants. However, the effects of using varying concentrations of K2CO3 dissolved in deionized water have not been fully explored. Based on methods of creating successful emulsions, the development of a successful mixture comprised of kerosene and K2CO3 solution is …

Computational Modeling Of A 60kw Oxy-Methane Direct Power Extraction Combustor, Omar Daniel Vidana

Open Access Theses & Dissertations

ANSYS Fluent was used to optimize components of a direct power extraction combustor. This includes the fuel injector, nozzle, and cooling units. Changes in the injector's inlet location impacted pressure and velocity distribution. An angle of 115 degrees with respect to the x-axis was found to increase distribution efficiency. Temperature and velocity data from the combustor and nozzle were calculated using NASA CEA and Fluent. Magnitudes of temperature and velocity for CEA and Fluent matched within 9% and 4%, respectively. For the cooling system it is expected that cavitation will not occur since the saturation temperature of water is not …

Design And Evaluation Of A High Temperature/Pressure Supercritical Carbon Dioxide Direct Tubular Receiver For Concentrating Solar Power Applications, Jesus Daniel Ortega

Open Access Theses & Dissertations

This work focuses on the development of a solar power thermal receiver for a supercritical-carbon dioxide (sCO2), Brayton power-cycle to produce ~1 MWe. Closed-loop sCO2 Brayton cycles are being evaluated in combination with concentrating solar power to provide higher thermal-to-electric conversion efficiencies relative to conventional steam Rankine cycles. High temperatures (923 - 973 K) and pressures (20 - 25 MPa) are required in the solar receiver to achieve thermal efficiencies of ~50%, making concentrating solar power (CSP) technologies a competitive alternative to current power generation methods. In this study, the CSP receiver is required to achieve an outlet temperature of …

Thermal Barrier Coatings (Tbc's) For High Heat Flux Thrust Chambers, Christopher Michael Bradley

Open Access Theses & Dissertations

The last 30 years materials engineers have been under continual pressure to develop materials with a greater temperature potential or to produce configurations that can be effectively cooled or otherwise protected at elevated temperature conditions. Turbines and thrust chambers produce some of the harshest service conditions for materials which lead to the challenges engineers face in order to increase the efficiencies of current technologies due to the energy crisis that the world is facing. The key tasks for the future of gas turbines are to increase overall efficiencies to meet energy demands of a growing world population and reduce the …

Investigation Of The Radiative Heat Release Factor Of Premixed Oxy-Syngas Flames, Martin De La Torre

Open Access Theses & Dissertations

A significant part of the United States is being powered by combustion devises relying on coal since it is abundant and is a high emitting source of electricity per unit energy, however; the burning of this fuel is responsible for a significant contribution for the pollutant emissions causing global warming. Because coal is one of the main sources of energy in the U.S. and around the globe, the scientific community has been investigating ways to meet current and future governmental emission requirements. It is now well established that radiating heat from the flame is a major contributor of the heat …

Pressure And Heat Flux Effects On The Heat Transfer Characteristics Of Liquid Methane, Chance Paul Garcia

Open Access Theses & Dissertations

The heat transfer effects on liquid methane are investigated with the use of a carbo-thermal rig at the Center for Space Exploration Technology Research (cSETR) located at the University of Texas at El Paso (UTEP). The cSETR carbo-thermal rig design approach is presented along with the design of a methane condensing mobile unit (MCMU) to supply the laboratory and rig with liquid methane. The proposed research will generate useful insight in to heat transfer coefficient behavior, non-dimensional correlations, different flow conditions, varied inlet conditions, and varied heat flux for a subscale test article applicable to a regenerative cooled rocket engine …

Low Energy Disruption Of Lipid Containing Biomass, Joaquin Rodriguez

Open Access Theses & Dissertations

Lipid containing biomass from microalgae has received recent research interest as a renewable and sustainable feedstock for biofuel production. Algae is known to offer as much as 30 times the energy density than corn based ethanol, the current world standard for biomass based liquid transportation fuels. The development of large scale systems and methods of extracting lipids from microalgae is still in the early stages of development and significant increases in efficiency and reduction in costs are necessary to substantiate algae as a feasible alternative source of fuel. Traditional conversion of algae feedstock into a refineable feedstock for biofuel can …

Development Of The Control And Ignition Systems On A High Pressure Gas Turbine Combustor, Carlos Alejandro Valdez

Open Access Theses & Dissertations

The ignition and control systems of a laboratory scale high-pressure gas turbine combustor were developed in the present work. This work provides a detailed description of the design, development and testing of the remote control system developed for a High Pressure Gas Turbine Combustor (HPTC).

The combustor has the capability to operate at pressures up to 1.5 MPa and temperatures up to 2400 K. It is also designed for a maximum air and fuel flow rates of 81.93 g/s and 35.77 g/s respectively. The fuel used will be CH4 for the early experiments but it is designed to operate using …

Investigation On Flame Characteristics Of Oxy-Fuel Combustion, Md R. Islam

Open Access Theses & Dissertations

Oxy-fuel combustion is currently being considered by the U.S Department of Energy as a promising technology for efficient carbon capture. This technology could substantially reduce NOx and CO2 emissions. In addition, the implementation of oxy-fuel combustion technology in a power generation system could potentially reduce negative environmental impacts of fossil fuel use. It also encourages the use of reliable and domestic energy sources. The U.S. Department of Energy has made efforts to investigate the performance of a CO2 and H2O diluted oxy-fuel combustion system in a high-pressure combustor. In an effort to better understand and characterize the fundamental flame characteristics …

Experimental And Numerical Investigation Of The Effect Of Fuel Composition On Flame Stability On A Gas Turbine Combustor, Gilberto Corona

Open Access Theses & Dissertations

Gas turbines are used for power generation and aviation all over the world. Fossil fuels remain the main source of energy for the operation of gas turbines but the recent increase in environmental awareness has influenced government agencies to impose stringent limits on pollutant emissions from power generation plants. Pollutant emissions control is one of the major challenges for gas turbine designers. In this study, experimental methods and computational fluid dynamics (CFD) technologies are used to study the problems that arise when coal derived fuels are used in Gas Turbine Combustors.

Gas turbine designers need both experimental data and combustion …

An Experimental Study Of The Hydrodynamics Of Multiphase Flow In Fluidized Beds, Gerardo Vargas

Open Access Theses & Dissertations

Fluidized bed reactors have been widely used as a gasifier in coal gasification processes to convert coal into other forms of energy. At this stage, full fluidization is required to attain the best thermochemical reaction within the fluid-solid mixture. This can only be achieved if the fluid is maintained between minimum fluidization and terminal velocities. To better understand the hydrodynamics of multiphase flow, a fluidized bed was designed and constructed to carry out the investigation. Compressed air and 1-mm glass beads were used to determine gas minimum fluidization and terminal velocities at three different particle concentrations. The solids were enclosed …