Mechanical Engineering Commons^™

Floating Wind Farm Experiments Through Scaling For Wake Characterization, Power Extraction, And Turbine Dynamics, Juliaan Bossuyt, OndˇRej FercˇÁk, Zein Sadek, Charles Meneveau, Dennice Gayme, Raúl Bayoán Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

In this study, wind and water tunnel experiments of turbulent wakes in a scaled floating wind farm are performed. Scaling of a floating wind farm with a scaling ratio of 1:400 is made possible by relaxing geometric scaling of the turbine platform system, such that the dynamic response can be correctly matched, and to allow for relaxing Froude scaling such that the Reynolds number can be kept large enough. Four dimensionless parameters, describing the relative importance of wind and wave loads compared to turbine inertia, are used to guide the scaled floater design. Free decay tests of the pitch and …

Uncovering Transient Dynamics And Equilibrium States Of Particle Aggregates With RaúL BayoáN Cal, RaúL BayoáN Cal

PDXPLORES Podcast

In this episode of PDXPLORES, Raúl Bayoán Cal, Professor of Mechanical & Materials Engineering at the Maseeh College of Engineering and Computer Science, discusses his latest National Science Foundation award-winning research, Uncovering Transient Dynamics and Equilibrium States of Particle Aggregates in Fluids, investigating transient dynamics of fluid mechanics in the absence of gravity. These experiments, which utilize the Dryden Drop Tower and research facilities aboard the International Space Station, will benefit the study of granular media in aggregation models such as pollen deposition, algae growth, and plastic pollution.

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Optimization Of 3d Printed Mold Performance For Injection Molding Via Hollow Infill Patterns, Alan Fong

University Honors Theses

The applicability of hollow infill patterns has been explored for its applications in making 3D printed polymer-based injection molds in the additive manufacturing industry. Hollow infill patterns offer a significant reduction in material costs as well as the opportunity for reducing the cooling times via pumping a coolant fluid through the hollow cavity in a similar fashion to traditional conformal cooling channels. A 3D Jacks Support Hollow mold model was determined to be the best performing design. FEA analysis was conducted to determine the maximum reduction in internal volume (percentage of material saved) that could be achieved without exceeding the …

The Corrosion Of Stainless Steel Made By Additive Manufacturing: A Review, Gyeongbin Ko, Wooseok Kim, Kyungjung Kwon, Tae-Kyu Lee

Mechanical and Materials Engineering Faculty Publications and Presentations

The advantages of additive manufacturing (AM) of metals over traditional manufacturing methods have triggered many relevant studies comparing the mechanical properties, corrosion behavior, and microstructure of metals produced by AM or traditional manufacturing methods. This review focuses exclusively on the corrosion property of AM-fabricated stainless steel by comprehensively analyzing the relevant literature. The principles of various AM processes, which have been adopted in the corrosion study of stainless steel, and the corrosion behaviors of stainless steel depending on the AM process, the stainless steel type, and the corrosion environment are summarized. In this comprehensive analysis of relevant literature, we extract …

Data-Driven Modeling Of The Wake Behind A Wind Turbine Array, Naseem Ali, Raul Bayoan Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

The wake flow in a wind turbine array boundary layer is described using the Koopman operator. Dynamics of the flow are decomposed into the linear and forcing terms, and the low-energy delay coordinates are revealed. The rare events show the non-Gaussian long tails that capture the switching and bursting phenomena. The near-wake region shows the incoherent phase space region, where the dynamics are strongly nonlinear. The far-wake region is marked with the small non-Gaussian forcing term, and the dynamics are largely governed by linear dynamics. The data-driven predictive model is built based on the Hankel-based dynamic mode decomposition and treats …

Utility-Scale Solar Pv Performance Enhancements Through System-Level Modifications, Andrew D. S. Glick, Naseem Ali, Juliaan Bossuyt, Marc Calaf, Raul Bayoan Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

Performance of solar PV diminishes with the increase in temperature of the solar modules. Therefore, to further facilitate the reduction in cost of photovoltaic energy, new approaches to limit module temperature increase in natural ambient conditions should be explored. Thus far only approaches based at the individual panel level have been investigated, while the more complex, systems approach remains unexplored. Here, we perform the first wind tunnel scaled solar farm experiments to investigate the potential for temperature reduction through system-level flow enhancement. The percentage of solar irradiance converted into electric power depends upon module efficiency, typically less than 20%. The …

Using Thermal Gradient Measurements To Compare Bath Temperature And Agitation Effects On The Quenching Performance Of Palm Oil, Canola Oil And A Conventional Petroleum Oil, Bozidar Matijevic, Bruno F. Canale, Božidar Lišcic, George Totten

Mechanical and Materials Engineering Faculty Publications and Presentations

A proprietary Liscic/Petrofer cylindrical Inconel 600 probe of 50-mm diameter and 200-mm length which was instrumented with three thermocouples on the same radius of the crosssection at the middle of the length was used to determine the differences in quenching performance of two vegetable oils, palm oil and canola oil, and they were compared to a locally produced conventional petroleum oil quenchant. The cooling curves and heat transfer performance of these oils were determined at different bath temperatures and agitation rates. The work was performed at the Quenching Research Centre located at the Faculty for Mechanical Engineering, University of Zagreb, …

Effects Of Steel Type And Sandblasting Pretreatment On The Solid-Liquid Compound Casting Characteristics Of Zinc-Coated Steel/Aluminum Bimetals, Jesik Shin, Taehyeong Kim, Kyoungmook Lim, Hoon Cho, Daeho Yang, Changyeol Jeong, Sung Yi

Mechanical and Materials Engineering Faculty Publications and Presentations

Effects of zinc-coated steel type and steel surface sandblasting pretreatment in the solid-liquid compound casting of layered type steel/aluminum bimetals were investigated. The Zn coating behavior and its effects on interfacial microstructure evolution and fracture mechanism were also discussed. The aluminum fluidity in thin plate type flow channels formed by the steel insert and the mold wall primarily depended on the insert surface roughness and secondarily on the wettability. As-galvanized (GI) steel/aluminum bimetal joints showed the bonding strength of 20 MPa and more, while galvannealed (GA) steels showed poor bonding. The interfacial bonding zone consisted of most Al13Fe4, Al8Fe2Si, Al4.5FeSi …

Parallelized Particle Swarm Optimization To Estimate The Heat Transfer Coefficients Of Palm Oil, Canola Oil, Conventional, And Accelerated Petroleum Oil Quenchants, Zoltán Fried, Imre Felde, Rosa L. Simencio Otero, Jônatas M. Viscaino, George E. Totten, Lauralice Canale

Mechanical and Materials Engineering Faculty Publications and Presentations

An inverse solver for the estimation of the temporal-spatial heat transfer coefficients (HTC), without using prior information of the thermal boundary conditions, was used for immersion quenching into palm oil, canola oil, and two commercial petroleum oil quenchants. The particle swarm optimization (PSO) method was used on near-surface temperature-time cooling curve data obtained with the so-called Tensi multithermocouple, and a 12.5 by 45 mm Inconel 600 probe. The fitness function to be minimized by a PSO approach is defined by the deviation of the measured and calculated cooling curves. The PSO algorithm was parallelized and implemented on a graphics accelerator …

Simulation To Fabrication—Understanding The Effect Of Niaucu Alloy Catalysts For Controlled Growth Of Graphene At Reduced Temperature, Huahan Zhan, Bin Jiang, Otto Zietz, Samuel Olson, Jun Jiao

Mechanical and Materials Engineering Faculty Publications and Presentations

It is a significant challenge to grow large-scale, high quality, monolayer graphene at low temperature for the applications in industry, especially for the complementary metal oxide semiconductor fabrication process. To overcome this difficulty, we simulated the decomposition of acetylene (C2H2) on (100) surfaces of primarily nickel (Ni) catalysts with small mol fractions of gold (Au) and copper (Cu), using a 4 × 4 × 4 periodic supercell model. Based on the calculation of the reaction energies to decompose the C-H or C≡C bonds on different catalyst surfaces, a differential energy is proposed to clearly scale the decomposition difficulties such that …

Neuromechanical Model Of Rat Hindlimb Walking With Two-Layer Cpgs, Kaiyu Deng, Nicholas Szczecinski, Dirk Arnold, Emanuel Andrada, Martin Fischer, Roger Quinn, Alexander J. Hunt

Mechanical and Materials Engineering Faculty Publications and Presentations

This work demonstrates a neuromechanical model of rat hindlimb locomotion undergoing nominal walking with perturbations. In the animal, two types of responses to perturbations are observed: resetting and non-resetting deletions. This suggests that the animal locomotor system contains a memory-like organization. To model this phenomenon, we built a synthetic nervous system that uses separate rhythm generator and pattern formation layers to activate antagonistic muscle pairs about each joint in the sagittal plane. Our model replicates the resetting and non-resetting deletions observed in the animal. In addition, in the intact (i.e., fully afferented) rat walking simulation, we observe slower recovery after …

First-Principles Study Of The Products Of Co2 Dissociation On Nickel-Based Alloys: Trends In Energetics With Alloying Element, Lynza H. Sprowl, Benjamin Adam, Julie D. Tucker, Líney Árnadóttir

Mechanical and Materials Engineering Faculty Publications and Presentations

Oxidation and corrosion of nickel and Ni-based alloys are a problem for many industrial applications, such as power plants that use supercritical CO2 as the working fluid. In supercritical CO2 environments, CO2 dissociates on the surface forming adsorbed CO and O, which can oxidize the surface. The adsorbed CO can further breakdown via direct CO dissociation or via the Boudouard reaction to form adsorbed C, which can in turn carburize the surface. Understanding how the adsorbed species interact with different Ni-based alloys can help guide the design of future alloys. The interactions of adsorbed O, C, and CO on the …

Mass Accretion And Ozone Reactivity Of Idealized Indoor Surfaces In Mechanically Or Naturally Ventilated Indoor Environments, Elliott T. Gall, Donghyun Rim

Mechanical and Materials Engineering Faculty Publications and Presentations

In indoor environments, accretion of mass to materials may provide sites for surface chemistry that differ from those of the original material. Since indoor surfaces are a major sink of oxidant gases, surface mass accretion may impact indoor O₃ chemistry. In this study, the effect of surface mass accretion on O₃ surface deposition was tested by deploying cleaned borosilicate glass plates in two types of indoor environments: a mechanically ventilated ( MV ) office and a naturally ventilated ( NV ) residence located in Singapore. In each environment, seven replicate glass plates and one field blank were deployed …

Three Speed 3d Printed Magnetic Gear, Robert J. Rutherford

Undergraduate Research & Mentoring Program

Power transmission is traditionally achieved with a mechanical gear. Mechanical gears require maintenance, cause vibration, and have no overload protection. Magnetic gears offer an innovative solution to these drawbacks as they do not require regular maintenance, have no need for lubrication, create very little acoustic noise, have built in overload protection and as a result of these advantages, have a longer lifetime of operation. This research focused upon the design, assembly and demonstration of the magnetic gear concept. The research used a solid works design, 3D printed ABS plastic housing, and use of neodymium magnets and ferromagnetic iron segments.

This …

Ozone Removal Efficiency And Surface Analysis Of Green And White Roof Hvac Filters, Omed A. Abbass, David Sailor, Elliott T. Gall

Mechanical and Materials Engineering Faculty Publications and Presentations

Heating, ventilation, and air-conditioning ( HVAC ) system filters from a commercial building were tested for their ability to remove ozone from intake air. Filters were taken from rooftop HVAC systems installed for two months: one located on a white membrane roof and the other on a vegetated green roof. One new, unused filter sample was tested as a reference. Samples from these filters were exposed to ozonated air streams at 40 and 120 ppb and relative humidity levels of 30% and 70%. Filter surfaces were analyzed with a scanning electron microscope to observe the structure and composition of the …

Flux Focusing Axial Magnetic Gear, Robert J. Rutherford

Undergraduate Research & Mentoring Program

Power transmission is traditionally achieved with a mechanical gear. These gears require maintenance, cause vibration, and have no overload protection. Magnetic gears (MGs) offer an innovative solution to these drawbacks as they do not require regular maintenance, have no need for lubrication, create very little acoustic noise, have built in overload protection and as a result of these advantages, have a longer lifetime of operation. The flux focusing axial magnetic gear (FFAMG) was assembled for future testing of power transmission, conversion, and generation applications.

Gears are used to transmit power by converting low speed-high torque rotary motion into high speed-low …

Deposition Velocity Dependence On Urban Morphology, Rawand Muzafar Rasheed

Undergraduate Research & Mentoring Program

Understanding the interactions between the atmospheric boundary layer and urban structures provides insights into emerging problems such as green building design as well as dispersion and deposition of pollutants on urban structures. Characterization of deposition velocity dependence through the naphthalene sublimation method on model urban structures is conducted herein where the analogous fundamental transport mechanisms of momentum and mass transport is obtained via mass of naphthalene transferred. Via wind tunnel experiments, results show that deposition velocity of naphthalene from urban structures increases with increased number of urban structures ahead of the point of investigation. This is attributed to the wakes …

Conditional Averaging And Classification In The Near Wake Of A Wind Turbine Array Boundary Layer, Sarah E. Smith

Undergraduate Research & Mentoring Program

Flow perturbation induced by interaction with a turbine rotor produces considerable turbulence which can alter the productivity of subsequent units within a wind farm. Previous methods have characterized near wake vorticity of a single turbine as well as recovery distance for various turbine array configurations. This study aims to build from previous methods of analysis from the perspective of the rotor well within a turbine array and develop a model to examine points of significant imposition in relation to rotational effects. Hot wire anemometry was employed downstream of a turbine located in the middle of the third row in a …

Development And Training Of A Neural Controller For Hind Leg Walking In A Dog Robot, Alexander J. Hunt, Nicholas Szczecinski, Roger Quinn

Mechanical and Materials Engineering Faculty Publications and Presentations

Animals dynamically adapt to varying terrain and small perturbations with remarkable ease. These adaptations arise from complex interactions between the environment and biomechanical and neural components of the animal’s body and nervous system. Research into mammalian locomotion has resulted in several neural and neuro-mechanical models, some of which have been tested in simulation, but few “synthetic nervous systems” have been implemented in physical hardware models of animal systems. One reason is that the implementation into a physical system is not straightforward. For example, it is difficult to make robotic actuators and sensors that model those in the animal. Therefore, even …

The Effectiveness Of Sanitary Inspections As A Risk Assessment Tool For Thermotolerant Coliform Bacteria Contamination Of Rural Drinking Water: A Review Of Data From West Bengal, India, Christian Snoad, Corey L. Nagel, Animesh Bhattacharya, Evan A. Thomas

Mechanical and Materials Engineering Faculty Publications and Presentations

The use of sanitary inspections combined with periodic water quality testing has been recommended in some cases as screening tools for fecal contamination. We conducted sanitary inspections and tested for thermotolerant coliforms (TTCs), a fecal indicator bacteria, among 7,317 unique water sources in West Bengal, India. Our results indicate that the sanitary inspection score has poor ability to identify TTC-contaminated sources. Among deep and shallow hand pumps, the area under curve (AUC) for prediction of TTC > 0 was 0.58 (95% confidence interval [CI] = 0.53–0.61) and 0.58 (95% CI = 0.54–0.62), respectively, indicating that the sanitary inspection score was only …

Reversible Control Of The Magnetization Of Fe₃O₄ Via Lithium Ions, Guodong Wei, Lin Wei, Dong Wang, Yufeng Tian, Yanxue Chen, Shishen Yan, Liangmo Mei, Jun Jiao

Mechanical and Materials Engineering Faculty Publications and Presentations

In this report, a reversible control of Fe₃O₄ saturated magnetization by Li ions is demonstrated. A miniature Li ion battery (LIB) was assembled using a Fe₃O₄ nanoparticle layer as the active cathode. A stable magnetism modulation is realized by a nondestructive electrochemical process in which the lithium insertion results in a valence change and partial redistribution of Fe cations in the crystal structure. The relation between the discharge voltage and the chemical phases were studied by ex situ X-ray diffraction and magnetic measurement. In a suitable discharge potential range, a reversible control of Fe₃O₄ saturated magnetization was obtained without structural …

Anisotropic Character Of Low-Order Turbulent Flow Descriptions Through The Proper Orthogonal Decomposition, Nicholas Hamilton, Murat Tutkun, Raúl Bayoán Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

Proper orthogonal decomposition (POD) is applied to distinct data sets in order to characterize the propagation of error arising from basis truncation in the description of turbulence. Experimental data from stereo particle image velocimetry measurements in a wind turbine array and direct numerical simulation data from a fully developed channel flow are used to illustrate dependence of the anisotropy tensor invariants as a function of POD modes used in low-order descriptions. In all cases, ensembles of snapshots illuminate a variety of anisotropic states of turbulence. In the near wake of a model wind turbine, the turbulence field reflects the periodic …

Fifty-Plus-Year Postflight Analysis Of First Fluid Experiment Aboard A Spacecraft, Mark M. Weislogel, Yongkang Chen, William J. Masica, Fred J. Kohl, Robert D. Green

Mechanical and Materials Engineering Faculty Publications and Presentations

This year marks the 55th anniversary of the first fluid physics experiment performed aboard a spacecraft during the Mercury-Atlas 7 mission. Since then, NASA has conducted over 80 fluids physics experiments aboard a variety of spacecraft, many of which have enhanced the understanding of large-length-scale capillary phenomena relevant to liquid management in the weightless state. As both celebration and demonstration, the Mercury-Atlas 7 fluids experiment is revisited in light of the current understanding of large-length-scale capillary fluidics. Employing a modern numerical tool, a rich variety of experimental outcomes are discovered that were not observed during the flight experiment. Interestingly, experimental …

Reversible Control Of The Magnetization Of Spinel Ferrites Based Electrodes By Lithium-Ion Migration, Guodong Wei, Lin Wei, Dong Wang, Yanxue Chen, Yufeng Tian, Shishen Yan, Liangmo Mei, Jun Jiao

Mechanical and Materials Engineering Faculty Publications and Presentations

Lithium-ion (Li-ion) batteries based on spinel transition-metal oxide electrodes have exhibited excellent electrochemical performance. The reversible intercalation/deintercalation of Li-ions in spinel materials enables not only energy storage but also nondestructive control of the electrodes’ physical properties. This feature will beneft the fabrication of novel Li-ion controlled electronic devices. In this work, reversible control of ferromagnetism was realized by the guided motion of Li-ions in MnFe₂O₄ and γ-Fe₂O₃ utilizing miniature lithium-battery devices. The in-situ characterization of magnetization during the Li-ion intercalation/deintercalation process was conducted, and a reversible variation of saturation magnetization over 10% was observed …

Investigating Co2 Removal By Ca- And Mg-Based Sorbents With Application To Indoor Air Treatment, Elliott T. Gall, Cem Sonat, William W. Nazaroff, Cise Unluer

Mechanical and Materials Engineering Faculty Publications and Presentations

Indoor carbon dioxide (CO 2 ) levels serve as an indicator of ventilation sufficiency in relation to metabolic effluents. Recent evidence suggests that elevated CO 2 exposure (with or without other bioeffluents) may cause adverse cognitive effects. In shelter-in-place (SIP) facilities, indoor CO 2 levels may become particularly elevated. This study evaluates four low-cost alkaline earth metal oxides and hydroxides as CO 2 sorbents for potential use in indoor air cleaning applications. Sorbents studied were MgO, Mg(OH) 2 , Ca(OH) 2 and commercially available soda lime. Uncarbonated sorbents characterized with nitrogen adsorption porosimetry showed BET surface areas in the 5.6–27 …

Focused-Based Multifractal Analysis Of The Wake In A Wind Turbine Array Utilizing Proper Orthogonal Decomposition, Naseem Ali, Hawwa Falih Kadum, Raúl Bayoán Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

Hot-wire anemometry measurements have been performed in a 3×3 wind turbine array to study the multifractality of the turbulent kinetic energy dissipation. A multifractal spectrum and Hurst exponents are determined at nine locations downstream of the hub height, bottom and top tips. Higher multifractality is found at 0.5D and 1D downstream of the bottom tip and hub height. The second order of the Hurst exponent and combination factor shows the ability to predict the flow state in terms of its development. Snapshot proper orthogonal decomposition (POD) is used to identify the coherent and incoherent structures and to reconstruct the stochastic …

Distribution Of Mean Kinetic Energy Around An Isolated Wind Turbine And A Characteristic Wind Turbine Of A Very Large Wind Farm, Gerard Cortina, Marc Calaf, Raul Bayoan Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

An isolated wind turbine and a very large wind farm are introduced into large-eddy simulations of an atmospheric boundary layer. The atmospheric flow is forced with a constant geostrophic wind and a time-varying surface temperature extracted from a selected period of the CASES-99 field experiment. A control volume approach is used to directly compare the transfer of mean kinetic energy around a characteristic wind turbine throughout a diurnal cycle considering both scenarios. For the very large wind farm case, results illustrate that the recovery of mean kinetic energy around a wind turbine is dominated by the vertical flux, regardless of …

Bioaerosol Deposition On An Air-Conditioning Cooling Coil, Yan Wu, Ailu Chen, Irvan Luhung, Elliott T. Gall, Qingliang Cao, Victor Wei-Chung Chang, William W. Nazaroff

Mechanical and Materials Engineering Faculty Publications and Presentations

This study is concerned with the role of a fin-and-tube heat exchanger in modifying microbial indoor air quality. Specifically, depositional losses of ambient bioaerosols and particles onto dry (not cooled) and wet (cool) coil surfaces were measured for different airspeeds passing through the test coil. Total, bacterial and fungal DNA concentrations in condensate water produced by a wet coil were also quantified by means of fluorescent dsDNA-binding dye and qPCR assays. Results revealed that the deposition of bioaerosols and total particles is substantial on coil surfaces, especially when wet and cool. The average deposition fraction was 0.14 for total DNA, …

Inverse Structure Functions In The Canonical Wind Turbine Array Boundary Layer, Bianca Viggiano, Moira Gion, Naseem Ali, Murat Tutkun, Raúl Bayoán Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

Wind tunnel measurements for a 3×3 canonical wind turbine array boundary layer are obtained using hot-wire anemometer velocity signals. Two downstream locations are considered, referring to the near- and far-wake, and 21 vertical points are acquired per profile. Velocity increments and exit distances are used to quantify inverse structure functions at both downstream locations. Inverse structure functions in the near-wake show a similar profile for the main vertical locations, but diverge as the moment is increased. In the far-wake, inverse structure functions converge toward a single function for all vertical location and moments. The scaling exponents for inverse structure functions …

Effect Of Fiber Material On Ozone Removal And Carbonyl Production From Carpets, Omed A. Abbass, David J. Sailor, Elliott T. Gall

Mechanical and Materials Engineering Faculty Publications and Presentations

Indoor air quality is affected by indoor materials such as carpets that may act as sources and/or sinks of gas-phase air pollutants. Heterogeneous reactions of ozone with carpets may result in potentially harmful products. In this study, indoor residential carpets of varying fiber types were tested to evaluate their ability to remove ozone, and to assess their role in the production of carbonyls when exposed to elevated levels of ozone. Tests were conducted with six types of new unused carpets. Two sets of experiments were conducted, the first measured ozone removal and ozone deposition velocities, and the second measured primary …