Mechanical Engineering Commons^™

Development Of A Process For Thermal And Mechanical Modelling Of Screw-Driven Pellets Extrusion, Kaixiang Shi

Master’s Theses

The overall goal of the thesis project is to develop a process for thermal and mechanical modelling of the screw-driven pellets extrusion process, and applying the model results to design extruder temperature and flow rate controllers.

The proposed extruder is designed for metal 3D printing. The device demonstrates great potential in tackling some of the major issues faced by the metal additive manufacturing community. It eliminates the use of metal powder for workplace and workers safety. It is able to produce end-use parts with industrial grade mechanical and microstructural properties. It utilizes low cost metal-loaded polymer pellets as feedstock. However, …

Design Features And Optimization Of Profile Extrusion Dies, Abhishek Sai Erri Pradeep

Dissertations, Master's Theses and Master's Reports

This report deals with design of dies used in the plastic extrusion industry. The design methodology for extrusion dies has evolved over the years with advancement of computing technology. However, the design process is still heavily dependent on the experience of the die designer, and hence is still considered to be more of an art than science. Even for an experienced designer, the time required to design the die and perform consecutive fine tuning iterations is high. In this report, a proprietary optimization code for extrusion dies, .developed by Plastic Flow LLC, was tested and shown to be advantageous over …

The Effect Of Liquid Hot Filling Temperature On Blow-Molded Hdpe Bottle Properties, Benjamin S. Hudson

Theses and Dissertations

The occurrence of deformation in plastic bottles is a common problem in the bottling industry where bottles are blow molded, hot filled at high temperatures and sealed. Plastics have unique properties that make it difficult to predict when and why such changes may occur. The root cause of such deformation is unknown by many bottle producers and recent attempts have been made to minimize the occurrence of such defects. The purpose of this research is to determine which variables involved in the bottle production process influence bottle shape. Earlier variables that were tested included both blow molding resin and total …

Development Of A Particle Flow Test For Rotational Molding, Russell B. Whatcott

Theses and Dissertations

One of the current testing method (the Dry Flow test) to qualify resin for use in production in the rotomolding process has been shown to have many flaws in both equipment and procedure. Research was done here to investigate a possible alternative that could eliminate some of these testing deficiencies. By reducing equipment and operator errors, the testing of materials becomes more valuable of an exercise. The Angular Flow test developed in this research can increase repeatability. By coming to understand the rotational molding process better, an evaluation that can give more valid information was devised.

Extension Of Stereolithography Mold Life Using Gas-Assisted Injection Molding, Dilip Bose Ramalingam Nagarajan

Theses and Dissertations - UTB/UTPA

Stereolithography (SL) molds show great promise for injection molding of limited number of parts, greatly reducing the time to product and production cost. However, they present challenges to designers because of their strength, thermal characteristics and shorter lifetimes compared to metal molds. Gas-assisted injection molding (GAIM) has been used to alleviate the problems of distortion and thermal damage. The use of GAIM makes it possible to produce a large number of parts compared to conventional injection molding in epoxy molds with higher quality. In this research solid models of the mold with different part geometry were created using CAD and …