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Full-Text Articles in Mechanical Engineering
Stereo Vision Based Hybrid Manufacturing Of Ti-6al-4v In Component Repair Process, Renwei Liu, Zhiyuang Wang, Todd E. Sparks, Frank W. Liou
Stereo Vision Based Hybrid Manufacturing Of Ti-6al-4v In Component Repair Process, Renwei Liu, Zhiyuang Wang, Todd E. Sparks, Frank W. Liou
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Parts or products from high performance metal are very expensive, partly due to the processing complexities during manufacturing. Recent studies have indicated that hybrid processes of additive manufacturing and machining process can be used to repair titanium parts, thus extending the service life. In order to implement these methods automatically, it is necessary to obtain the spatial geometry information of component with defects to generate the tool path. The purpose of this paper is to summarize the research on hybrid manufacturing with stereo vision function which can be applied to the component repair process. Stereo vision is adopted to detect …
Investigation Of Sparse-Build Rapid Tooling By Fused Deposition Modeling, Osman Iyibilgin, Ming-Chuan Leu, Gregory Taylor, H. Li, K. Chandrashekhara
Investigation Of Sparse-Build Rapid Tooling By Fused Deposition Modeling, Osman Iyibilgin, Ming-Chuan Leu, Gregory Taylor, H. Li, K. Chandrashekhara
Mechanical and Aerospace Engineering Faculty Research & Creative Works
This paper describes the investigation of sparse-build tooling by Fused Deposition Modeling (FDM®) aimed at rapid tooling with reduction in the amount of material. Sparse-build test coupons having ULTEM as the material and varying air gap (sparse spacing), wall thickness, and cap thickness were fabricated using the sparse and sparse-double dense build styles of the Stratasys Fortus machine. The strengths and moduli of these coupons were measured in compression and flexure tests. The strength/mass ratio and modulus/mass ratio were compared among the various coupons, as well as with solid coupons, to investigate the effects of the two build styles and …
Thermographic Investigation Of Laser Metal Deposition, Sreekar Karnati, Todd E. Sparks, Frank W. Liou
Thermographic Investigation Of Laser Metal Deposition, Sreekar Karnati, Todd E. Sparks, Frank W. Liou
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Primitive stages of studies on and with additive manufacturing techniques popularly involve thin wall geometry. In the current effort attempts were made to capture various thermal aspects during deposition of a thin wall geometry. The thermo-graphic data was captured using a FLIR A615 infrared camera. Post processing using edge detection algorithms and image processing techniques, the geometric and thermal aspects of meltpool and tail of the meltpool were obtained. The effect of geometry and power on shape of the meltpool and its tail were obtained. The depositions of SS 316 with varying power. These observations were discussed and analyzed in …
A Mechanical Testing Methodology For Additive Manufacturing Processes, Sujitkumar Dongare, Todd E. Sparks, Joseph William Newkirk, Frank W. Liou
A Mechanical Testing Methodology For Additive Manufacturing Processes, Sujitkumar Dongare, Todd E. Sparks, Joseph William Newkirk, Frank W. Liou
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Most additive manufacturing processes are layer-by-layer deposition, thus its mechanical properties could be very different than those made from traditional manufacturing processes. This paper summarizes a mini-tensile testing methodology for additive manufacturing. Research concerning the tensile testing of metallic material has been conducted and test methods have been defined. It encompasses the methods for determination of yield strength, yield point elongation, tensile strength, elongation, and reduction of area. The study of positional variation and cooling-rate dependency in case of additive manufacturing proves to be expensive and time consuming with the full-size test specimens. Thus, this paper discussed a technique for …
Investigation Of Forged-Like Microstructure Produced By A Hybrid Manufacturing Process, Romy Francis, Joseph William Newkirk, Frank W. Liou
Investigation Of Forged-Like Microstructure Produced By A Hybrid Manufacturing Process, Romy Francis, Joseph William Newkirk, Frank W. Liou
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Laser Metal Deposition (LMD) is an additive manufacturing technique for manufacturing complex near net shaped components. The grain size of the typical deposition microstructure in case of Ti-6Al-4V can range between 100µm-600µm, which is much larger than that of forged-like microstructures. Friction Stir Processing (FSP) has been investigated as a method for surface modification to form refined microstructure at the surface of the Ti-6Al-4V components manufactured from the LMD method. Integration of FSP and LMD can greatly improve the product properties. Friction stir processing of the laser deposited Ti-6Al-4V deposits was performed and optimum processing parameters were obtained using this …
In Vitro Assessment Of Laser Sintered Bioactive Glass Scaffolds With Different Pore Geometries, Krishna C. R. Kolan, Albin Thomas, Ming-Chuan Leu, Greg Hilmas
In Vitro Assessment Of Laser Sintered Bioactive Glass Scaffolds With Different Pore Geometries, Krishna C. R. Kolan, Albin Thomas, Ming-Chuan Leu, Greg Hilmas
Mechanical and Aerospace Engineering Faculty Research & Creative Works
The pore geometry of bioactive glass scaffolds intended for use in bone repair or replacement is one of the most important parameters that could determine the rate of bone regeneration. The pore geometry would also affect the mechanical properties of the scaffolds and their rate of degradation. Scaffolds with five different architectures, having ~50% porosity, were fabricated with silicate (13–93) and borate (13–93B3) based bioactive glasses using a laser sintering process. An established, late-osteoblasts/early-osteocytes cell line was used to perform cell proliferation tests on the scaffolds. The results indicated that the cells proliferate significantly more on the scaffolds which mimic …