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Full-Text Articles in Mechanical Engineering

A Large Deformation, Rotation-Free, Isogeometric Shell, D. J. Benson, Y. Bazilevs, Ming-Chen Hsu, T. J. R. Hughes Mar 2011

A Large Deformation, Rotation-Free, Isogeometric Shell, D. J. Benson, Y. Bazilevs, Ming-Chen Hsu, T. J. R. Hughes

Ming-Chen Hsu

Conventional finite shell element formulations use rotational degrees of freedom to describe the motion of the fiber in the Reissner–Mindlin shear deformable shell theory, resulting in an element with five or six degrees of freedom per node. These additional degrees of freedom are frequently the source of convergence difficulties in implicit structural analyses, and, unless the rotational inertias are scaled, control the time step size in explicit analyses. Structural formulations that are based on only the translational degrees of freedom are therefore attractive. Although rotation-free formulations using C0 basis functions are possible, they are complicated in comparison to their C1 …


Use Of A Porous Membrane For Gas Bubble Removal In Microfluidic Channels: Physical Mechanisms And Design Criteria, Jie Xu, Regis Vaillant, Daniel Attinger Oct 2010

Use Of A Porous Membrane For Gas Bubble Removal In Microfluidic Channels: Physical Mechanisms And Design Criteria, Jie Xu, Regis Vaillant, Daniel Attinger

Daniel Attinger

We demonstrate and explain a simple and efficient way to remove gas bubbles from liquid-filled microchannels, by integrating a hydrophobic porous membrane on top of the microchannel. A prototype chip is manufactured in hard, transparent polymer with the ability to completely filter gas plugs out of a segmented flow at rates up to 7.4 μl/s/mm2 of membrane area. The device involves a bubble generation section and a gas removal section. In the bubble generation section, a T-junction is used to generate a train of gas plugs into a water stream. These gas plugs are then transported toward the gas removal …


A Generalized Finite Element Formulation For Arbitrary Basis Functions: From Isogeometric Analysis To Xfem, D. J. Benson, Y. Bazilevs, E. Deluycker, Ming-Chen Hsu, M. Scott, T. J. R. Hughes, T. Belytschko Aug 2010

A Generalized Finite Element Formulation For Arbitrary Basis Functions: From Isogeometric Analysis To Xfem, D. J. Benson, Y. Bazilevs, E. Deluycker, Ming-Chen Hsu, M. Scott, T. J. R. Hughes, T. Belytschko

Ming-Chen Hsu

Many of the formulations of current research interest, including iosogeometric methods and the extended finite element method, use nontraditional basis functions. Some, such as subdivision surfaces, may not have convenient analytical representations. The concept of an element, if appropriate at all, no longer coincides with the traditional definition. Developing a new software for each new class of basis functions is a large research burden, especially, if the problems involve large deformations, non-linear materials, and contact. The objective of this paper is to present a method that separates as much as possible the generation and evaluation of the basis functions from …


A Bubble-Powered Micro-Rotor: Conception, Manufacturing, Assembly And Characterization, Jonathan Kao, Xiaolin Wang, John Warren, Jie Xu, Daniel Attinger Dec 2007

A Bubble-Powered Micro-Rotor: Conception, Manufacturing, Assembly And Characterization, Jonathan Kao, Xiaolin Wang, John Warren, Jie Xu, Daniel Attinger

Daniel Attinger

A steady fluid flow, called microstreaming, can be generated in the vicinity of a micro-bubble excited by ultrasound. In this paper, we use this phenomenon to assemble and power a microfabricated rotor at rotation speeds as high as 625 rpm. The extractible power is estimated to be of the order of a few femtowatts. A first series of experiments with uncontrolled rotor shapes is presented, demonstrating the possibility of this novel actuation scheme. A second series of experiments with 65 µm rotors micromanufactured in SU-8 resin is then presented. Variables controlling the rotation speed and rotor stability are investigated, such …


Modeling Of The Size Effects On The Behavior Of Metals In Microscale Deformation Processes, Gap-Yong Kim, Jun Ni, Muammer Koc Jun 2007

Modeling Of The Size Effects On The Behavior Of Metals In Microscale Deformation Processes, Gap-Yong Kim, Jun Ni, Muammer Koc

Gap-Yong Kim

For the accurate analysis and design of microforming process, proper modeling of material behavior at the micro/mesoscale is necessary by considering the size effects. Two size effects are known to exist in metallic materials. One is the “grain size” effect, and the other is the “feature/specimen size” effect. This study investigated the feature/specimen size effect and introduced a scaling model which combined both feature/specimen and grain size effects. Predicted size effects were compared with three separate experiments obtained from previous research: a simple compression with a round specimen, a simple tension with a round specimen, and a simple tension in …


An Experimental Investigation On Semi-Solid Forming Of Micro/Meso-Scale Features, Gap-Yong Kim, Jun Ni, Rhett Mayor, Heesool Kim Apr 2007

An Experimental Investigation On Semi-Solid Forming Of Micro/Meso-Scale Features, Gap-Yong Kim, Jun Ni, Rhett Mayor, Heesool Kim

Gap-Yong Kim

The potentials of semi-solid forming technology have generated much interest regarding its application in micromanufacturing. This study investigates the feasibility of using semi-solid forming technology to produce parts with micro/meso features. An experimental setup has been developed to study the effects of die/punch temperature, initial solid fraction, punch speed, and workpiece shape on the semi-solid forming process. A part has been produced for a microreactor application and has been analyzed with an optical measurement system for feature formation. The results indicated complex interaction among the process parameters and the material flow, which affected the final pin formation. The punch temperature …


Modeling Of The Semi-Solid Material Behavior And Analysis Of Micro-/Mesoscale Feature Forming, Gap-Yong Kim, Muammer Koc, Rhet Mayor, Jun Ni Apr 2007

Modeling Of The Semi-Solid Material Behavior And Analysis Of Micro-/Mesoscale Feature Forming, Gap-Yong Kim, Muammer Koc, Rhet Mayor, Jun Ni

Gap-Yong Kim

One of the major challenges in simulation of semi-solid forming is characterizing the complex behavior of a material that consists of both solid and liquid phases. In this study, a material model for an A356 alloy in a semi-solid state has been developed for high solid fractions (>0.6) and implemented into a finite element simulation tool to investigate the micro-/mesoscale feature formation during the forming process. Compared to previous stress models, which are limited to expressing the stress dependency on only the strain rate and the temperature (or the solid fraction), the proposed stress model adds the capability of …


Control And Ultrasonic Actuation Of A Gas–Liquid Interface In A Microfluidic Chip, Jie Xu, Daniel Attinger Mar 2007

Control And Ultrasonic Actuation Of A Gas–Liquid Interface In A Microfluidic Chip, Jie Xu, Daniel Attinger

Daniel Attinger

This paper describes the design and manufacturing of a microfluidic chip, allowing for the actuation of a gas–liquid interface and of the neighboring fluid. The first way to control the interface motion is to apply a pressure difference across it. In this case, the efficiency of three different micro-geometries at anchoring the interface is compared. Also, the critical pressures needed to move the interface are measured and compared to a theoretical result. The second way to control the interface motion is by ultrasonic excitation. When the excitation is weak, the interface exhibits traveling waves, which follow a dispersion equation. At …


Modeling Of The Size Effects On The Behavior Of Metals In Microscale Deformation Processes, Gap-Yong Kim, Jun Ni, Muammer Koc Dec 2006

Modeling Of The Size Effects On The Behavior Of Metals In Microscale Deformation Processes, Gap-Yong Kim, Jun Ni, Muammer Koc

Gap-Yong Kim

For the accurate analysis and design of microforming process, proper modeling of material behavior at the micro/mesoscale is necessary by considering the size effects. Two size effects are known to exist in metallic materials. One is the “grain size” effect, and the other is the “feature/specimen size” effect. This study investigated the feature/specimen size effect and introduced a scaling model which combined both feature/specimen and grain size effects. Predicted size effects were compared with three separate experiments obtained from previous research: a simple compression with a round specimen, a simple tension with a round specimen, and a simple tension in …


Modeling Of The Semi-Solid Material Behavior And Analysis Of Micro-/Mesoscale Feature Forming, Gap-Yong Kim, Muammer Koc, Rhet Mayor, Jun Ni Oct 2006

Modeling Of The Semi-Solid Material Behavior And Analysis Of Micro-/Mesoscale Feature Forming, Gap-Yong Kim, Muammer Koc, Rhet Mayor, Jun Ni

Gap-Yong Kim

One of the major challenges in simulation of semi-solid forming is characterizing the complex behavior of a material that consists of both solid and liquid phases. In this study, a material model for an A356 alloy in a semi-solid state has been developed for high solid fractions (>0.6) and implemented into a finite element simulation tool to investigate the micro-/mesoscale feature formation during the forming process. Compared to previous stress models, which are limited to expressing the stress dependency on only the strain rate and the temperature (or the solid fraction), the proposed stress model adds the capability of …


An Experimental Investigation On Semi-Solid Forming Of Micro/Meso-Scale Features, Gap-Yong Kim, Jun Ni, Rhett Mayor, Heesool Kim Oct 2006

An Experimental Investigation On Semi-Solid Forming Of Micro/Meso-Scale Features, Gap-Yong Kim, Jun Ni, Rhett Mayor, Heesool Kim

Gap-Yong Kim

The potentials of semi-solid forming technology have generated much interest regarding its application in micromanufacturing. This study investigates the feasibility of using semi-solid forming technology to produce parts with micro/meso features. An experimental setup has been developed to study the effects of die/punch temperature, initial solid fraction, punch speed, and workpiece shape on the semi-solid forming process. A part has been produced for a microreactor application and has been analyzed with an optical measurement system for feature formation. The results indicated complex interaction among the process parameters and the material flow, which affected the final pin formation. The punch temperature …


Melting And Resolidification Of A Substrate Caused By Molten Microdroplet Impact, Daniel Attinger, D. Poulikakos Mar 2001

Melting And Resolidification Of A Substrate Caused By Molten Microdroplet Impact, Daniel Attinger, D. Poulikakos

Daniel Attinger

This paper describes the main features and results of a numerical investigation of molten microdroplet impact and solidification on a colder flat substrate of the same material that melts due to the energy input from the impacting molten material. The numerical model is based on the axisymmetric Lagrangian Finite-Element formulation of the Navier–Stokes, energy and material transport equations. The model accounts for a host of complex thermofluidic phenomena, exemplified by surface tension effects and heat transfer with solidification in a severely deforming domain. The dependence of the molten volume on time is determined and discussed. The influence of the thermal …


Static Friction And Surface Roughness Studies Of Surface Micromachined Electrostatic Micromotors Using An Atomic Force/Friction Force Microscope, Sriram Sundararajan, Bharat Bhushan Jan 2001

Static Friction And Surface Roughness Studies Of Surface Micromachined Electrostatic Micromotors Using An Atomic Force/Friction Force Microscope, Sriram Sundararajan, Bharat Bhushan

Sriram Sundararajan

A technique to measure the static friction forces (stiction) encountered in surface micromachined micromotors using a commercial atomic force microscope (AFM)/friction force microscope has been developed and is described. An AFM tip is pushed against a rotor arm of the micromotor so as to generate lateral deflection (torsion) of the tip, which is measured by the AFM. The maximum value of the lateral deflection obtained prior to rotor movement (rotation) is a measure of the static friction force of the micromotors. This technique was employed to study the effect of humidity and rest time on the static friction force of …


Development Of A Continuous Microscratch Technique In An Atomic Force Microscope And Its Application To Study Scratch Resistance Of Ultrathin Hard Amorphous Carbon Coatings, Sriram Sundararajan, Bharat Bhushan Jan 2001

Development Of A Continuous Microscratch Technique In An Atomic Force Microscope And Its Application To Study Scratch Resistance Of Ultrathin Hard Amorphous Carbon Coatings, Sriram Sundararajan, Bharat Bhushan

Sriram Sundararajan

A method to measure friction during scratching at linearly increasing loads in a commercial atomic force/friction force microscope (AFM/FFM) has been developed. The normal load was increased in small increments over the required range for the scratch using a software module while the friction signal was measured via a breakout box and data acquisition computer. Topography images of the scratch were obtained in situ with the AFM in tapping mode with minimal loss of damage event information. This technique was employed to study the scratch resistance of hard amorphous carbon coatings of thicknesses ranging from 20 nm down to 3.5 …


Topography-Induced Contributions To Friction Forces Measured Using An Atomic Force/Friction Force Microscope, Sriram Sundararajan, Bharat Bhushan Jan 2000

Topography-Induced Contributions To Friction Forces Measured Using An Atomic Force/Friction Force Microscope, Sriram Sundararajan, Bharat Bhushan

Sriram Sundararajan

Most friction studies using an atomic force/friction force microscope, while concentrating on material-induced effects, often present users with conflicting and confusing interpretations of the topography-induced friction forces. It has been generally reported that topography-induced contributions are independent of scanning direction and can be removed by subtracting friction data from forward and backward scans. In this article, we present friction studies on samples with well-defined topography variations and find that the above-given statement is not generally true. At surface locations involving significant changes in topography, the topography-induced contributions to friction forces are found to be different between forward and backward scanning …