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Full-Text Articles in Mechanical Engineering

Additive Manufacturing Of Aluminum Alloy By Metal Fused Filament Fabrication (Mf3)., Luke J. Malone Aug 2022

Additive Manufacturing Of Aluminum Alloy By Metal Fused Filament Fabrication (Mf3)., Luke J. Malone

Electronic Theses and Dissertations

This research studies metal-fused filament fabrication (MF3) for manufacturing aluminum alloy parts. An aluminum alloy powder-based feedstock with a polymer-binder system was extruded via capillary rheometry to form a filament. The filament was used to print green parts that were involved in a two-step debinding process combining solvent and thermal extraction of the polymer binder, then sintered in a partial vacuum. Resulting grain structure, sintered density, and mechanical properties will be characterized and compared to metal injection molded (MIM) specimens. The main objective is to gain an understanding of the MF3 process characteristics and the ensuing material properties and microstructure …


Development And Evaluation Of Modeling Approaches For Extrusion-Based Additive Manufacturing Of Thermoplastics, Christopher C. Bock May 2022

Development And Evaluation Of Modeling Approaches For Extrusion-Based Additive Manufacturing Of Thermoplastics, Christopher C. Bock

Electronic Theses and Dissertations

This work focuses on evaluating different modeling approaches and model parameters for thermoplastic AM, with the goal of informing more efficient and effective modeling approaches. First, different modeling approaches were tested and compared to experiments. From this it was found that all three of the modeling approaches provide comparable results and provide similar results to experiments. Then one of the modeling approaches was tested on large scale geometries, and it was found that the model results matched experiments closely. Then the effect of different material properties was evaluated, this was done by performing a fractional factorial design of experiments where …


Mechanical Property Evaluation Of Additively Manufactured Materials Across A Wide Temperature Range, Sanket Vinayak Hirve Jan 2022

Mechanical Property Evaluation Of Additively Manufactured Materials Across A Wide Temperature Range, Sanket Vinayak Hirve

Electronic Theses and Dissertations

Additive manufacturing (also called 3d printing) has transitioned from a prototyping-only technology to a technology that is able to create usable parts with complex geometries. 3D printed parts are beginning to be used across all areas of engineering, such as biomedical, aerospace, automobile and many more. Typically, the term “3D printing” refers to layer by layer deposition of polymer materials, while the term “additive manufacturing” refers to layer by layer metal deposition. Conventional manufacturing, or substrative manufacturing, has several main problems that additive manufacturing can help overcome, such as high cost for low volume production, inability to create very complex …