Mechanical Engineering Commons^™

Crack Growth Behavior Under Creep-Fatigue Conditions Using Compact And Double Edge Notch Tension-Compression Specimens, Santosh B. Narasimha Chary

Graduate Theses and Dissertations

The American Society for Testing and Materials (ASTM) has recently developed a new standard for creep-fatigue crack growth testing, E 2760-10, that supports testing compact specimens, C(T), under load controlled conditions. C(T) specimens are commonly used for fatigue and creep-fatigue crack growth testing under constant-load-amplitude conditions. The use of these specimens is limited to positive load ratios. They are also limited in the amount of crack growth data that can be developed at high stress intensity values due to accumulation of plastic and/or creep strains leading to ratcheting in the specimen. Testing under displacement control can potentially address these shortcomings …

Peripheral Artery Catheter Tracking System, Chris Blecher, Michael Lashore, Nhan Le

Mechanical Engineering

No abstract provided.

Otto - The Wall Driving Platform, Cameron Venancio, Eric Mar, Kelvin Lei

Mechanical Engineering

A robotic wall-climbing robot.

Automated Foosball Table Year 1: Final Project Report, Juan David Gutierrez-Franco, John Inlow, Jesse Graham, Larry Huang

Mechanical Engineering

This project is a first iteration of an automated foosball table designed and created using servomotors provided by Yaskawa to create an interactive tradeshow display where guests can play against the algorithms developed in the PLC (programmable logic controller) controlling the servomotors. There will be a second iteration of the project done by a different team directly following this one. The motion components were selected with the intent to be able to surpass the reaction times and speeds of expert human players. There are a total of eight servomotors, four controlling linear actuators for translation of rods, and four controlling …

Prototype Device For The Detection Of Subsurface Peach Pit Fragments, Colby Lippincott, Hamilton Little, Rick Hayes, Elliot Wenzel

Mechanical Engineering

Peach pits can break during processing into several small fragments and are difficult to see and remove from the peach. Wawona Frozen Foods is asking for a fully designed, built and tested prototype that can detect these pit fragments with ease and speed. Our design uses an array of needles that puncture into a peach half. A pressure sensor measures the force on the needles and determines whether or not each needle hit the peach flesh or a pit fragment. The array of needles consists of 313 needles each with a diameter of 0.6 mm with a total array diameter …

Design And Implementation Of Eight-Legged Robotic Transporter, Jeremy David Depangher

Master's Theses

This thesis contains the design, manufacturing, and testing of a functional eight-legged robotic transporter based on the concept design laid out in U.S. Patent 7,246,671. The device is intended to achieve three different sequences of motion: regular driving, obstacle climbing, and stair climbing. The prototype was carried through concept design, analysis, selection of materials and components, manufacturing, software development, and final assembly and testing. The device can be assembled under multiple configurations, which harbor certain advantages and disadvantages. The results of the testing encourage the continuation of a second iteration of this concept.

Robotic Fingerspelling Hand For The Deaf-Blind, Jerry Vin

Master's Theses

Because communication has always been difficult for people who are deaf-blind, The Smith-Kettlewell Eye Research Institute (SKERI), in conjunction with the California Polytechnic State University Mechanical Engineering department, has commissioned the design, construction, testing, and programming of a robotic hand capable of performing basic fingerspelling to help bridge the communication gap. The hand parts were modeled using SolidWorks and fabricated using an Objet rapid prototyper. Its fingers are actuated by 11 Maxon motors, and its wrist is actuated by 2 Hitec servo motors. The motors are controlled by Texas Instruments L293D motor driver chips, ATtiny2313 slave microcontroller chips programmed to …

Development Of Microfabrication Process For Micro Inductive Sensors, Xueguang Han

Electronic Thesis and Dissertation Repository

Inductive position/angle sensors are widely used in vehicles and have very bright market prospects. However, the current sensor designs often suffer from high space consuming which increases the assembly size of vehicle parts. In addition, the high emission of traditional inductive sensors can cause the interference with other electronic components. In this dissertation, a novel and reliable microfabrication process was developed to fabricate a newly designed miniaturized inductive sensor for gas pedal use. The HFSS simulation has proved that the newly developed inductive sensor could provide sufficient sensitivity to meet the sensing requirements. The performance of the sensor was well …

Multimodal Noncontact Tracking Of Surgical Instruments, Tara Bracken

Electronic Thesis and Dissertation Repository

For many procedures, open surgery is being replaced with minimally invasive surgical (MIS) techniques. The advantages of MIS include reduced operative trauma and fewer complications leading to faster patient recovery, better cosmetic results and shorter hospital stays.

As the demand for MIS procedures increases, effective surgical training tools must be developed to improve procedure efficiency and patient safety. Motion tracking of laparoscopic instruments can provide objective skills assessment for novices and experienced users. The most common approaches to noncontact motion capture are optical and electromagnetic (EM) tracking systems, though each approach has operational limitations. Optical trackers are prone to occlusion …

Design Of A Minimally Invasive Single Port Hdr Brachytherapy Applicator For The Treatment Of Lung Cancer, Mauricio Nahum Leroy

Electronic Thesis and Dissertation Repository

Cancer has become the number one cause of death in Canada and lung cancer is its deadliest form. Surgical resection remains as the treatment of choice for most patients; however, in many cases a less aggressive alternative such as brachytherapy may be preferable. Today, HDR brachytherapy is a relatively common procedure but with current techniques and equipment only tumours close to the main bronchi can be reached.

This project describes the design, development and validation of a first prototype of an ultrasound-guided needle guidance system that would enable physicians to perform HDR brachytherapy for the treatment of lung cancer in …

Material Characterization Of Nitinol Wires For The Design Of Actuation Systems, Sean P. Kennedy

Master's Theses

A series of tests were performed on nickel-titanium alloy wire, also known as nitinol, to determine the plausibility of designing an actuator using this wire as the method of actuation. These tests have been designed to fully characterize how the wire behaves under steady state and transient conditions allowing for a specific wire selection to be made given known actuator specifications which will result in an efficient design. The wire transient data can be used to design a controller which reduces the actuation time. The research done for the overall project covers a wide scope including wire hysteresis, nitinol transition …

Loaded Shift Tester Sram, Nick Cox, Sam Shaffer, Michael Polka

Mechanical Engineering

This report details the design, manufacturing, and testing of a loaded shift tester for the SRAM Bicycle Corporation. The machine is used to perform developmental and qualification tests on various bicycle drivetrain components. Using SolidWorks, the design team created a solid model of the machine on the computer, then ordered and manufactured the parts required to build it. The machine was tested to ensure that all the parts worked together, and was finally delivered to SRAM when it was deemed ready.

High Temperature Filter Test Unit Upgrades, Blair Frandeen, Will Schill, Erick Shewmaker, Joshua Turgeon

Mechanical Engineering

The purpose of this project was to improve the existing High Temperature Filter Test Unit (HTTU) by optimizing performance and adding new features. These features include viewing ports and a camera system for observation of tests, a leak detection system, and a flame impingement system. Additional considerations included improving the current operation of the HTTU by reducing test time and energy loss. The HTTU is designed to test High Efficiency Particulate Air (HEPA) filters at temperatures up to 1300 ˚F, creating conditions which simulate a fire in a chemical processing facility. The HTTU was originally built as a Cal Poly …

Rebounder Fatigue Test Machine, Caroline Reeves, Will Robertson, Ethan Flory

Mechanical Engineering

JumpSport, a company that designs and sells trampolines and trampoline accessories, has sponsored this senior project team to design, build, and test a trampoline fatigue test machine. The machine must simulate a person jumping on the trampoline to test the life of JumpSport’s fitness trampolines and kids’ trampolines. Partway through the design process, the objectives were altered and this senior project team was tasked with merging with another Cal Poly senior project group to create an all-inclusive test machine to accommodate both full-trampoline testing and individual bungee cord testing.

The final design is centered on a slider crank linkage driven …

Barbeque Grill Temperature Distribution Design Improvement, Peter Gobell, Connor Mcgill, Thomas Willson

Mechanical Engineering

Team License to Grill set out to asses Bull Outdoor Products, Inc.’s barbeques and quantify the apparent uneven temperature distribution or “hot spots” and “cold spots” across the grill. This testing was accomplished with the design and fabrication of a test fixture allowing for accurate and repeatable temperature collection across the barbeque. With results that matched the sponsor’s claims of hot and cold spots, an engineering model was made using heat transfer and thermodynamic equations. Once the model somewhat resembled the experimental data, it was used to suggest different modifications that would allow for better temperature distribution. It was discovered …

Autonomous Collision Avoidance, Thomas Stevens, Elliot Carlson, Ian Painter

Mechanical Engineering

A steering controlled, autonomous collision avoidance system has been developed by California Polytechnic State University. This system represents a step in the direction of fully autonomous driving, while allowing the driver to maintain control of the vehicle during normal driving conditions. In the case of an imminent collision, the system removes control of the vehicle from the user and autonomously steers around the obstacles. The final system is able to avoid two static obstacles with a 95% pass rate and one moving obstacle with a 50% pass rate. With full scale, fleet wide, implementation of this system it is expected …

Wind And Hydroelectric Power Simulation For The Dc House Project, Randy Lormand, Christopher Goloskie

Electrical Engineering

This project details the design and integration of a wind and hydroelectric power simulation system in correlation with the DC House Project. The simulator uses variable speed drives to rotate a DC motor which then drives a generator to produce output. This output is then regulated using a DC to DC converter which holds the voltage level constant making it easier to interface with other power sources for the house. The test results indicate that the simulator will be able to produce two separate power outputs that will provide at least 70 Watts of power in the acceptable speed range …

Cal Poly Brocade Challenge 2013, Chandler Morehardt, Alexa Coburn, Juan Silva, Kerry Sun, Greg Wang, Raul Chagoya, Jd Torres

Architectural Engineering

No abstract provided.

Low Speed Alternator Design, Scott Merrick

Electrical Engineering

No abstract provided.

Bicycle Wheel Test Machine, Dylan Harper, Kevin Hom, Ross Williams

Mechanical Engineering

In recent years, the cycling industry has witnessed huge advancements in bicycle components and materials. The age old goals of speed and low weight are still present today, but the pursuit of these goals may be reducing the structural stability of various components integral to wheel performance, including the wheel hub bearings. These bearings are invaluable to bicycles but little is known about how the forces and loads applied to a bicycle affect the performance of these bearings. Broken axles and hubs are indicators of significant stresses within the hub, but little is known about how the resulting deformation affects …

M600 Servo Test Stand Makani Power, Jennifer Tibble, Jeremy Dong, Arianna Lasche, Alex Serventi

Mechanical Engineering

Tempest has designed and built a test stand to validate the servo selection for Makani Power’s M600 prototype. The test stand tests the servo at a specified frequency and torque. It also includes an environmental housing that can later be used to incorporate a heater, cooler, and humidifier. The applied frequency, torque, and servo position is controlled by the operator. The stand also measures and provides a readout for temperatures throughout the chamber, humidity within the chamber, frequency felt by the servo, and load applied to the servo. The table has two tiers: the first tier supports all torque application …

Micro Hydropower System, Christpher Neally, Ian Verstuyft

Electrical Engineering

The micro hydropower project strives to meet the needs of a specific village in northern Thailand in partnership with Engineers Without Borders. Specifically, the electrical side of the system must be designed to convert the mechanical power of a flowing river that is turning a turbine into sustainable and dependable power. Currently available hydropower systems will be considered, analyzed, and tailored to suit the specific needs of the community in need. The system to be designed will be flexible enough to demonstrate proof-of-concept with the limited maximum generable power in lab while having the ability to be easily scaled for …

Swing Human Powered Generator: For The Dc House Project, Juan Vicente Avelar, Juan Jose Galindo, Juan Pramyr Ramos

Electrical Engineering

The Play Park Human Powered Generator project addresses various ways of generating power. More specifically, this project entails the design and construction of the Swing Power Generator to provide electrical power from mechanical energy. The swing generator will eventually be used as part of the human-powered generators utilized in the DC House project.

A swing generator prototype was built for this project, which demonstrates the feasibility of its use for electrical power source. Detailed design and construction of the swing generator is presented in this report along with results from hardware testing.

Design, Fabrication, And Testing Of An Emr Based Orbital Debris Impact Testing Platform, Jeffrey J. Maniglia Jr.

Master's Theses

This paper describes the changes made from Cal Poly’s initial railgun system, the Mk. 1 railgun, to the Mk. 1.1 system, as well as the design, fabrication, and testing of a newer and larger Mk. 2 railgun system. The Mk. 1.1 system is developed as a more efficient alteration of the original Mk. 1 system, but is found to be defective due to hardware deficiencies and failure, as well as unforeseen efficiency losses. A Mk. 2 system is developed and built around donated hardware from the Naval Postgraduate School. The Mk. 2 system strove to implement an efficient, augmented, electromagnetic …

Development Of A Pdms Based Micro Total Analysis System For Rapid Biomolecule Detection, Balaji Srinivasan Venkatesh

Graduate Theses and Dissertations

The emerging field of micro total analysis system powered by microfluidics is expected to revolutionize miniaturization and automation for point-of-care-testing systems which require quick, efficient and reproducible results. In the present study, a PDMS based micro total analysis system has been developed for rapid, multi-purpose, impedance based detection of biomolecules. The major components of the micro total analysis system include a micropump, micromixer, magnetic separator and interdigitated electrodes for impedance detection. Three designs of pneumatically actuated PDMS based micropumps were fabricated and tested. Based on the performance test results, one of the micropumps was selected for integration. The experimental results …

Water Transport In Polymer Electrolyte Fuel Cells: An Exploration Of Net Water Drag In Real Time, Susan Katherine Reid

Masters Theses

Polymer electrolyte fuel cells (PEFCs) are a promising alternative energy source. One challenge preventing widespread use of this technology is water management. A balance must be reached between providing sufficient water for membrane ionic conductivity while maintaining low enough water content to mitigate the reduction of available reaction sites in the cathode catalyst layer due to liquid water build up. Much exploration of this area of fuel cell research has been conducted, but the details of water transport in an operating fuel cell are not yet fully understood. The motivation of this work was to elucidate mass transport phenomena occurring …

The Design, Fabrication, And Pressure Testing Of A Low-Temperature Co-Fired Ceramic Electric Propulsion Thruster, Derek J. Reis

Boise State University Theses and Dissertations

Electric thrusters have been used for many years for orbital station-keeping and propulsion. As technology advances, smaller satellites are possible that require less thrust. The resulting miniature electric thrusters need low-weight and compact designs. This thesis specifies the design, fabrication, and testing of a thruster and its fluid delivery system designed for use with a micro-satellite weighing less than fifty kilograms.

The advent of Micro-Electro-Mechanical Systems (MEMS) has sparked a new market with incredibly small scale designs. Using this technology with Low-Temperature Co-fired Ceramic (LTCC) materials has spawned the new distinction of Ceramic Micro-Electro-Mechanical Systems (C-MEMS). The thruster body is …

Mode And Implementation Of A Hybrid Control System For A 2-Mode Hybrid Electric Vehicle, Zhenhua Zhu

Graduate Theses, Dissertations, and Problem Reports

Automotive transportation consumes more than 71% of the world's total petroleum energy. The vehicle will have to use less because it will take less than 30 years to consume the rest of the proven conventional oil reservoir if the fuel consumption keeps the current trend. One of the methods to improve the vehicle efficiency is to develop Hybrid Electric Vehicle (HEV). An HEV combines an internal combustion engine (ICE) and electric motor(s) powered by batteries or capacitors to achieve better fuel economy. Among the HEVs, 2-Mode HEV combines an ICE and two electric motors with two planetary gear sets and …

Experimental Investigation To Inform Optimal Configurations For Dynamic Near-Field Passive Uhf Rfid Systems, Donnie E. Proffitt Ii

Theses and Dissertations--Mechanical Engineering

RFID has been characterized as a “disruptive technology” that has the potential to revolutionize numerous key sectors. A key advantage of passive RFID applications is the ability to wirelessly transmit automatic identification and related information using very little power. This paper presents an experimental investigation to inform the optimal configuration for programming passive ultra-high frequency (UHF) RFID media in dynamic applications. Dynamic programming solutions must be designed around the tag’s functionality, the physical programming configuration and environment. In this investigation, we present a methodology to determine an optimal configuration to maximize the systems programming efficiency for dynamic applications.