Mechanical Engineering Commons^™

Formula Sae Turbocharger Engine Development, Eric Griess, Kevin Mccutcheon, Matthew Roberts, William Chan

Mechanical Engineering

This project, Formula SAE Turbocharger System Development, was sponsored by the Cal Poly, San Luis Obispo Formula SAE team. The team proposed this project in order to have a powerful yet lightweight engine so they can be extremely competitive at their competition. The baseline output of the single cylinder 450cc engine (2006 Yamaha WR450F) was 46 horsepower and 27 ft-lb of torque. The goal of this project was to increase the output of that engine to 60 horsepower and 35 ft-lb through the use of a turbocharger.

Modelling Three-Phase Flow In Metallurgical Processes, Christoph Goniva, Gijsbert Wierink, Kari Heiskanen, Stefan Pirker, Christoph Kloss

Gijsbert Wierink

The interaction between gasses, liquids, and solids plays a critical role in many processes, such as coating, granulation and the blast furnace process. In this paper we present a comprehensive numerical model for three phase flow including droplets, particles and gas. By means of a coupled Computational Fluid Dynamics (CFD) - Discrete Element Method (DEM) approach the physical core phenomena are pictured at a detailed level. Sub-models for droplet deformation, breakup and coalescence as well as droplet-particle and wet particle-particle interaction are applied. The feasibility of this model approach is demonstrated by its application to a rotating drum coater. The …

Predicting Vehicle Dynamics For Roadside Safety Using Multibody Systems Simulations, Brett D. Schlueter

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Accurate means for predicting vehicle dynamics is required in the design and testing of roadside safety hardware. Past research has used finite element (FE) modeling to this end, but multibody systems (MBS) modeling may provide a more efficient way to solve these problems. MBS modeling using Adams/Car was investigated by first compiling an introduction to the program, then performing basic vehicle dynamics simulations using a supplied model. Next, a model of a 2270 kg pickup was created and validated against physical test data involving impact with a speed bump. Finally, pickup trajectories in 4H:1V and 6H:1V V-ditches were predicted for …

Development Of A Novel Handheld Device For Active Compensation Of Physiological Tremor, Abhijit Saxena

Electronic Thesis and Dissertation Repository

In microsurgery, the human hand imposes certain limitations in accurately positioning the tip of a device such as scalpel. Any errors in the motion of the hand make microsurgical procedures difficult and involuntary motions such as hand tremors can make some procedures significantly difficult to perform. This is particularly true in the case of vitreoretinal microsurgery. The most familiar source of involuntary motion is physiological tremor. Real-time compensation of tremor is, therefore, necessary to assist surgeons to precisely position and manipulate the tool-tip to accurately perform a microsurgery. In this thesis, a novel handheld device (AID) is described for compensation …

How To Save Money On Your Next Set Of Patent Drawings., Bernadette Marshall

Bernadette Marshall

In this edition we will cover the most cost effective choices of reference materials when ordering patent drawings. The type of reference material you supply your draftsperson directly influences the price you pay for patent drawings. Reference material comes in many forms and the better you are at identifying the most useful reference materials, the less you will pay for drawings. It's not complicated and with the following tips I hope you will save money on your next set of patent drawings.

Best Source For Patent Drawing Rules & Regulations, Bernadette Marshall

Bernadette Marshall

It is with great pleasure that I announce something new from NBG-Drafting and Design. This is our first Newsletter - Special Edition; In this edition we will cover our preferred sources for patent drawing rules & regulations. Finding resources for information regarding patent drawing rules can be frustrating. Much of the information refers to out-of-date methods, like hand drawings using ink pens on board. It is hard to imaging creating any type of mechanical/technical drawings today without the use of CADD (software application for computer aided design and drafting). Most skilled patent draftspersons today are practicing in CADD.

Numerical Simulation Of Catalytic Ozone Decomposition Reaction In A Gas-Solids Circulating Fluidized Bed Riser, Lei Kong

Electronic Thesis and Dissertation Repository

Computational fluid dynamics (CFD) modeling of catalytic ozone decomposition reaction in a circulating fluidized bed (CFB) riser using iron impregnated FCC particles as catalyst is carried out. The catalytic reaction is defined as a one-step reaction with an empirical coefficient. Eularian-Eularian method with kinetic theory of granular flow is used to solve the gas-solids two-phase flow in the CFB riser. The simulation results are compared with experimental data, with the reaction rate modified using an empirical coefficient to provide better simulation results than the original reaction rate. Moreover, the particle size has great effects on the reaction rate. Studies on …

Selective Laser Sintering; A Design Of Experiments, Philip David Hopkins, Victor Castillo Phd

STAR Program Research Presentations

Additive Manufacturing (AM), also commonly known as 3D Printing or Rapid Prototyping, is a method of manufacturing that provides for the ability to make intricate internal features and easily customizable parts. The concept is to break a Computer Aided Design (CAD) file into a series of thin layers that are sent to the machine and laid down one layer at a time. Just like any other form of processing, material properties can alter by undergoing this process. Manipulating various parameters of the AM process can allow for different properties to be achieved. For this reason, an in depth study will …

Static Balancing Of The Cal Poly Wind Turbine Rotor, Derek Simon

Master's Theses

The balancing of a wind turbine rotor is a crucial step affecting the machine’s performance, reliability, and safety, as it directly impacts the dynamic loads on the entire structure.

A rotor can be balanced either statically or dynamically. A method of rotor balancing was developed that achieves both the simplicity of static balancing and the accuracy of dynamic balancing. This method is best suited, but not limited, to hollow composite blades of any size. The method starts by quantifying the mass and center of gravity of each blade. A dynamic calculation is performed to determine the theoretical shaking force on …

Design, Analysis And Testing Of Haptic Feedback System For Laparoscopic Graspers In In Vivo Surgical Robots, Nikhil Salvi

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Laparo-Endoscopic Single Site (LESS) Robotics Surgery is an advanced technology in the field of Minimally Invasive Surgery (MIS). The LESS surgical robots significantly improve the surgeon’s accuracy, dexterity and visualization, and reduce the invasiveness of surgical procedure results in faster recovery time and improved cosmetic results. In a standard robotic endosurgery, the palpation of tissues is performed by laparoscopic graspers located at the end effectors. The master-slave configuration in robotic surgery leads in remote access to the operation site. Therefore, surgeon’s ability to perceive valuable sensory information is severely diminished. Sensory information such as haptics, which is essential for safe …

Precis: A Usercentric Word-Length Optimization Tool, Mark Chang, Scott Hauck

Mark L. Chang

Translating an algorithm designed for a general-purpose processor into an algorithm optimized for custom logic requires extensive knowledge of the algorithm and the target hardware. Precis lets designers analyze the precision requirements of algorithms specified in Matlab. The design time tool combines simulation, user input, and program analysis to help designers focus their manual precision optimization efforts.

Consistent Density Scanning And Information Extraction From Point Clouds Of Building Interiors, Kuldeep Kumar Sareen

Electronic Thesis and Dissertation Repository

Over the last decade, 3D range scanning systems have improved considerably enabling the designers to capture large and complex domains such as building interiors. The captured point cloud is processed to extract specific Building Information Models, where the main research challenge is to simultaneously handle huge and cohesive point clouds representing multiple objects, occluded features and vast geometric diversity. These domain characteristics increase the data complexities and thus make it difficult to extract accurate information models from the captured point clouds.

The research work presented in this thesis improves the information extraction pipeline with the development of novel algorithms for …

Thermocouple Calibration Device, Angelica M. Larios, Cameron D. Peck, Andrew J. Smith

Mechanical Engineering

The goal of this project is to develop a thermocouple calibration unit with a high degree of confidence and accuracy. This thermocouple calibration device will be designed and developed at Cal Poly San Luis Obispo and delivered to Tesla Motors Inc.

To best utilize thermocouples, they must be calibrated to a known accuracy. Non-commercially produced thermocouples have unknown accuracies. The final deliverable will be a semi-automated device that produces a calibration curve for each thermocouple with a known confidence and accuracy.

Biaxial & Twist Testing Of Composite Carbon-Fiber Sandwich Panels For Automotive Racing Vehicles, Erik Eckberg

Materials Engineering

Composite sandwich panels were constructed with 4-ply plain weave carbon-fiber/epoxy face sheets in the 0^o/45^o/0^o/45^o orientation and 1/8^th inch Nomex honeycomb core. The panels were cut into 5-inch square test plates for mechanical testing. All testing was done on a fixture designed and fabricated by Pratt & Miller Engineering and installed on an Instron testing system at Cal Poly. The twist test was performed by supporting diagonal corners of the plate while simultaneously loading the opposite two corners at a crosshead rate of .06 in/min (ASTM 3044-94R11). Out of 10 panels tested, …

Senior Project #7: Longboard Test Apparatus, Derek Chan, Colin Harris, Nico Lee

Mechanical Engineering

The aim of this project is to create a machine that will test longboards made by Method Sports and Freebord. Through analysis and many iterations, Board Busters has assembled a design to fulfill the requirements set forth by these companies, who also sponsor the project. Through use of a four-bar, frame, and two spinning disks, the machine will accurately simulate riding conditions seen by a board in use by customers, allowing the sponsoring companies to improve designs and verify warranties.

Supermileage Chassis Dynamometer, Jose Garcia, Steve Janning, Timothy Lui, Kyla Purvis

Mechanical Engineering

This report describes the final design and analysis of a hydraulic chassis dynamometer as a testing tool for California Polytechnic State University, San Luis Obispo Supermileage Vehicle Team (CPSMV). Literature review was conducted to understand the various types of chassis dynamometers on the market as of the year 2011. After rigorous research, it was determined that a hydraulic system was the best system for a chassis dynamometer in terms of functionality, performance, and cost. Critical study of hydraulics, dynamometers, and data acquisition systems (DAQ) was followed by a complete design of a hydraulic system. The chassis dynamometer proposed in this …

Finite Element Modeling Of Ballistic Impact On A Glass Fiber Composite Armor, Dan M. Davis

Master's Theses

Finite Element Modeling of Ballistic Impact on a Glass Fiber Composite Armor

Dan Davis

Experiments measuring the ballistic performance of a commercially available fiberglass armor plate were used to guide the development of constitutive laws for a finite element model of the impact. The test samples are commercially available armor panels, made from E-glass fiber reinforced polyester rated to NIJ level III. Quasi-static tensile tests were used to establish material properties of the test panels. These properties were then used to create models in the explicit finite element code LSDYNA.

Ballistic impact testing of the panels was conducted using a …

Advanced Design Optimization For Composite Structure: Stress Reduction, Weight Decrease And Manufacturing Cost Savings, Shayan Ahmadian

Master's Theses

An injection moldable chopped fiber composite actuator with detailed drawing and tolerances was designed within one year. A vendor was selected and a quote for injection molding tooling cost for production was obtained and the first prototype was built in addition of six months. The risks are identified and material characterization tests are proposed.

The objective of this project was redesigning an aluminum made actuator with a continuous fiber composite for weight saving purposes. After searching the literature and consulting with experts in the field it was concluded that manufacturing costs associated with continuous fiber composite are 3 times as …

Computer Modeling Of The Influence Of Structure Plan Areas On Tornado Forces, Nashmi Hassan M Alrasheedi

Graduate Theses and Dissertations

The study of the conventional Straight Line (SL) wind flow dominates research into wind loads on structures. Most structure design takes into account only research into SL flow. Few researchers have studied tornado forces on buildings and attempted to distinguish between tornadic wind loads and SL flow loads. Using a computer simulation, this research addresses and distinguishes between the tornadic forces and SL forces on structures. In the numerical simulation, tornado forces and SL forces will be compared on large structure plan areas and on thin structure plan areas. Additionally this research investigates how the increase in the vortex strength …

Design Of Orbital Maneuvers With Aeroassisted Cubesatellites, Stephanie Clark

Graduate Theses and Dissertations

Recent advances within the field of cube satellite technology has allowed for the possible development of a maneuver that utilizes a satellite's Low Earth Orbit (LEO) and increased atmospheric density to effectively use lift and drag to implement a noncoplanar orbital maneuver. Noncoplanar maneuvers typically require large quantities of propellant due to the large delta-v that is required. However, similar maneuvers using perturbing forces require little or no propellant to create the delta-v required. This research reported here studied on the effects of lift on orbital changes, those of noncoplanar types in particular, for small satellites without orbital maneuvering thrusters. …

Development And Verification Of A Navier-Stokes Solver With Vorticity Confinement Using Openfoam, Austin Barrett Kimbrell

Masters Theses

Vorticity Confinement (VC) is a numerical technique which enhances computation of fluid flows by acting as negative diffusion within the limit of vortical regions, preventing the inherent numerical dissipation present with conventional methods. VC shares similarities with large eddy simulation (LES), but its behavior is based on a stable negative dissipation of vortical structures controlled by the automatic balance between two parameters, μ [mu] and ε [epsilon].

In this thesis, three-dimensional, parallel-computing Navier-Stokes solvers with VC are developed using the OpenFOAM computational framework. OpenFOAM is an open-source collection of C++ libraries developed for computational fluid dynamics. Object-oriented programming concepts are …

A Gps-Based Mobility Power Model For Military Vehicle Applications, George William Bozdech

Masters Theses

In recent years, military vehicles have been equipped with hybrid, diesel-electric drives to improve fuel efficiency and stealth capabilities. These vehicles require an accurate estimate of the power duty cycles during distinct operating conditions. To meet this demand, a GPS-based mobility power and duty cycle analysis is one approach to predict the power requirements of on-road and off-road vehicles. The dynamic vehicle parameters needed to estimate the forces developed during locomotion are determined from the GPS tracking data, and these forces include the following: the motion resistance, gravitational, linear inertia, rotational inertia, and aerodynamic drag. The motion resistance force generated …

The Engineering Process For The Design Of A Motorcycle Chassis And Suspension, Derek J. Noce

Doctoral Dissertations and Master's Theses

The thesis objective is to define and establish an engineering process for the design of a modern motorcycle chassis and suspension. The engineering process focuses on the interdisciplinary fields of engineering dealing with design and structural optimization. Specialized software, such as Motorcycle Kinematics, MATLAB, CATIA, HEEDS Professional, and NASTRAN are utilized. Motorcycle Kinematics is used to set up the preliminary motorcycle geometry, and MATLAB is a used to analyze the kinematics and stability of the motorcycle based on this geometry. CATIA (Computer Aided Three-Dimensional Interactive Application) is used to graphically illustrate the geometry of the motorcycle in three dimensional space. …

Development And Recommendations For A Non-Proprietary, High-Tension, Cable End Terminal System, Ryan J. Terpsma

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Cable guardrail systems have been increasing in popularity in recent years due to several perceived benefits over the commonly used W-beam guardrail. A non-proprietary design was desired as an alternative to the many proprietary designs available. A non-proprietary, high-tension cable end terminal was necessary to accompany the non-proprietary, high-tension cable guardrail system under development.

The objective of this research project was to develop design recommendations for a non-proprietary, high-tension cable end terminal. An analysis of several cable guardrail end terminals was undertaken to identify any common features that may prove to be beneficial or detrimental to end terminal designs. Next, …

Life-Cycle Cost Analysis Of Alternative Reinforcement Materials For Bridge Superstructures Considering Cost And Maintenance Uncertainties, Christopher D. Eamon, Elin A. Jensen, Nabil F. Grace, Xiuwei Shi

Civil and Environmental Engineering Faculty Research Publications

A life cycle cost analysis (LCCA) was conducted on prestressed concrete bridges using carbon fiber reinforced polymer (CFRP) bars and strands. Traditional reinforcement materials of uncoated steel with cathodic protection and epoxy-coated steel were also considered for comparison. A series of deterministic LCCAs were first conducted to identify a range of expected cost outcomes for different bridge spans and traffic volumes. Then, a probabilistic LCCA was conducted on selected structures that included activity timing and cost random variables. It was found that although more expensive initially, the use of CFRP reinforcement has the potential to achieve significant reductions in life …

Lunalight Project: Solar-Rechargeable Led Lantern And Cell Phone Charger, Sean C. Dawson, Michael E. Deagen, Francisco N. Dye, Brian S. Mircheff, Ryan O. Ramelb

Materials Engineering

Today, 1.6 billion people in the world do not have access to grid electricity. Villagers living off the grid in developing nations resort to kerosene lanterns to light their homes. The fumes from burning kerosene are toxic and lead to respiratory illnesses over time. Our sponsor, OneMillionLights, plans to help people to escape poverty by providing them with a clean source of light at night. Children that must work in the fields during the day can use a solar-rechargeable lantern at night to read or study, and street vendors can use the lanterns at night to improve their businesses.

The …

Semi-Active Damping For An Intelligent Adaptive Ankle Prosthesis, Andrew K. Lapre

Masters Theses 1911 - February 2014

Modern lower limb prostheses are devices that replace missing limbs, making it possible for lower limb amputees to walk again. Most commercially available prosthetic limbs lack intelligence and passive adaptive capabilities, and none available can adapt on a step by step basis. Often, amputees experience a loss of terrain adaptability as well as stability, leaving the amputee with a severely altered gait. This work is focused on the development of a semi-active damping system for use in intelligent terrain adaptive ankle prostheses. The system designed consists of an optimized hydraulic cylinder with an electronic servo valve which throttles the hydraulic …

Finite Element Analysis Of A Femur To Deconstruct The Design Paradox Of Bone Curvature, Sameer Jade

Masters Theses 1911 - February 2014

The femur is the longest limb bone found in humans. Almost all the long limb bones found in terrestrial mammals, including the femur studied herein, have been observed to be loaded in bending and are curved longitudinally. The curvature in these long bones increases the bending stress developed in the bone, potentially reducing the bone’s load carrying capacity, i.e. its mechanical strength. Therefore, bone curvature poses a paradox in terms of the mechanical function of long limb bones. The aim of this study is to investigate and explain the role of longitudinal bone curvature in the design of long bones. …

Ogólnotechniczne Podstawy Biotechnologii Z Elementami Grafiki Inżynierskiej Ćw., Wojciech M. Budzianowski

Wojciech Budzianowski

No abstract provided.

Materiały Odstresowujące, Wojciech M. Budzianowski

Wojciech Budzianowski

No abstract provided.