Materials Science and Engineering Commons^™

Compensation Of Vertical Position Error Using A Force–Deflection Model In Friction Stir Spot Welding, Jinyoung Yoon, Cheolhee Kim, Sehoon Rhee

Mechanical and Materials Engineering Faculty Publications and Presentations

Despite increasing need for friction stir spot welding (FSSW) for high-temperature softening materials, system deflection due to relatively high plunging force remains an obstacle. System deflection results in the vertical position error of a welding tool and insufficient plunge depth. In this study, we used adaptive control to maintain plunge depth, the plunging force was coaxially measured, and the position error was estimated using a force–deflection model. A linear relationship was confirmed between the force and deflection; this relationship is dependent on the stiffness of the welding system while independent of process parameters and base materials. The proposed model was …

Early Detection Of Corrosion Via Hydrogel-Based Spectroelectrochemical Sensors, Capri Ann Price

Dissertations and Theses

The backbone of the industrialized world is comprised of refined, zerovalent metal, a material which thermodynamically favors an oxidative return to more chemically stable states. There are many methods used to slow or delay this process, such as protective coatings, sacrificial anodes, and alloys, but no method can entirely prevent corrosion. This body of work instead proposes detecting the earliest chemical markers of corrosion: that is, metal ions as they solubilize from a metal surface. Such information would allow maintenance personnel to make informed decisions about the necessity or lack thereof of preventive maintenance, and intervene before advanced damage has …

First-Principles Study Of The Products Of Co2 Dissociation On Nickel-Based Alloys: Trends In Energetics With Alloying Element, Lynza H. Sprowl, Benjamin Adam, Julie D. Tucker, Líney Árnadóttir

Mechanical and Materials Engineering Faculty Publications and Presentations

Oxidation and corrosion of nickel and Ni-based alloys are a problem for many industrial applications, such as power plants that use supercritical CO2 as the working fluid. In supercritical CO2 environments, CO2 dissociates on the surface forming adsorbed CO and O, which can oxidize the surface. The adsorbed CO can further breakdown via direct CO dissociation or via the Boudouard reaction to form adsorbed C, which can in turn carburize the surface. Understanding how the adsorbed species interact with different Ni-based alloys can help guide the design of future alloys. The interactions of adsorbed O, C, and CO on the …

Novel 2d Structure Nanomaterials Synthesis And Ir Absorption, Suming Wang

Dissertations and Theses

Nanomaterials have gained much attention as in energy storage application for its unique electrical properties. Many research groups have developed various methods to fabricate nanomaterials for various applications. However, there exists much possibilities of developing cost-effective methods for nanomaterial fabrication. No one has studied using natural organic compound A as solution base for wet process nanomaterial synthesis.

In this study, a new method of fabricating two-dimensional structure nanomaterials is proposed. This method is applicable for multiple metal elements such as copper oxide, copper hydroxide, and iron oxide. The two dimensional structure nanomaterials have prestige properties because of their large surface …

Boro-Austempering Treatment Of Ductile Cast Irons, Fábio Edson Mariani, Carolina Soares, Amadeu Lombardi Neto, George Totten, Luiz Carlos Casteletti

Mechanical and Materials Engineering Faculty Publications and Presentations

Samples of ductile cast irons alloyed with Cu, Cu-Ni and Cu-Ni-Mo were austempered, borided and boro-austempered and characterized for hardness and micro-adhesive wear behavior. The kinetics of layer formation was also studied. The boriding method used was molten borax bath, in periods of 2 and 4 hours at temperatures of 850, 900 and 950º C. The direct austempering treatment was performed immediately following the boriding treatment (from 850, 900 and 950º C) using molten salt baths at temperatures of 240, 300 and 360º C for 4 hours (boro-austempering treatment). For comparative purposes, the conventional austempering treatment was also conducted. Optical …

Mass Accretion And Ozone Reactivity Of Idealized Indoor Surfaces In Mechanically Or Naturally Ventilated Indoor Environments, Elliott T. Gall, Donghyun Rim

Mechanical and Materials Engineering Faculty Publications and Presentations

In indoor environments, accretion of mass to materials may provide sites for surface chemistry that differ from those of the original material. Since indoor surfaces are a major sink of oxidant gases, surface mass accretion may impact indoor O₃ chemistry. In this study, the effect of surface mass accretion on O₃ surface deposition was tested by deploying cleaned borosilicate glass plates in two types of indoor environments: a mechanically ventilated ( MV ) office and a naturally ventilated ( NV ) residence located in Singapore. In each environment, seven replicate glass plates and one field blank were deployed …

Direct Synthesis Of Graphene On Niobium And Niobium Nitride, Robin Ekeya, Otto Zietz

Undergraduate Research & Mentoring Program

Since its isolation by mechanical exfoliation in 2004, graphene has attracted enormous interest from the scientific community not the least because of its unique physical and electronic properties. Among these, graphene’s ballistic electron transport and proximity induced superconductivity make graphene-superconductor (GS) hybrid structures a scientifically promising area.

Three Speed 3d Printed Magnetic Gear, Robert J. Rutherford

Undergraduate Research & Mentoring Program

Power transmission is traditionally achieved with a mechanical gear. Mechanical gears require maintenance, cause vibration, and have no overload protection. Magnetic gears offer an innovative solution to these drawbacks as they do not require regular maintenance, have no need for lubrication, create very little acoustic noise, have built in overload protection and as a result of these advantages, have a longer lifetime of operation. This research focused upon the design, assembly and demonstration of the magnetic gear concept. The research used a solid works design, 3D printed ABS plastic housing, and use of neodymium magnets and ferromagnetic iron segments.

This …

Ozone Removal Efficiency And Surface Analysis Of Green And White Roof Hvac Filters, Omed A. Abbass, David Sailor, Elliott T. Gall

Mechanical and Materials Engineering Faculty Publications and Presentations

Heating, ventilation, and air-conditioning ( HVAC ) system filters from a commercial building were tested for their ability to remove ozone from intake air. Filters were taken from rooftop HVAC systems installed for two months: one located on a white membrane roof and the other on a vegetated green roof. One new, unused filter sample was tested as a reference. Samples from these filters were exposed to ozonated air streams at 40 and 120 ppb and relative humidity levels of 30% and 70%. Filter surfaces were analyzed with a scanning electron microscope to observe the structure and composition of the …

Real-Time Object Detection And Tracking On Drones, Tu Le

Undergraduate Research & Mentoring Program

Unmanned aerial vehicles, also known as drones, have been more and more widely used in recent decades because of their mobility. They appear in many applications such as farming, search and rescue, entertainment, military, and so on. Such high demands for drones lead to the need of developments in drone technologies. Next generations of commercial and military drones are expected to be aware of surrounding objects while flying autonomously in different terrains and conditions. One of the biggest challenges to drone automation is the ability to detect and track objects of interest in real-time. While there are many robust machine …

Aerospace Mission Outcome: Predictive Modeling, Ephraim Suhir

Mechanical and Materials Engineering Faculty Publications and Presentations

Human-in-the-Loop (HITL)-related models can be applied in various aerospace vehicular problems, when human qualifications and performance are crucial and the ability to quantify them is therefore imperative; since nobody is perfect, these evaluations should preferably be done on a probabilistic basis. The suggested models can also be used in many other areas of applied science and engineering, not even necessarily vehicular engineering, when a human encounters an extraordinary situation and should possess a sufficiently high human capacity factor (HCF) to successfully cope with an elevated mental workload (MWL). The incentive for probabilistic predictive modeling and the rationale for such modeling …

Corrosion Behavior Of Plasma Nitrided And Nitrocarburised Supermartensitic Stainless Steel, Frederico Augusto Pires Fernandes, Carlos Alberto Picone, George Totten, Luiz Carlos Casteletti

Mechanical and Materials Engineering Faculty Publications and Presentations

Supermartensitic stainles steels (SMSS's) are a new generation of martensitic steels that have been increasingly used in oil and gas applications due to their adequate corrosion resistance and mechanical properties. In the present study, SMSS specimens (UNS S41425) were solution heat treated and air cooled followed by plasma nitriding and nitrocarburising at 400, 450 and 500°C for 5h. The produced layers were characterized by optical microscopy, microhardness testing, X-ray diffraction and corrosion testing in NaCl 3.5% solution. Surface alloying with nitrogen or both nitrogen and carbon results in increased surface hardness and homogeneous layers in which layer thickness increases with …

Pathways For Mitigating Thermal Losses In Solar Photovoltaics, Rodolphe Vaillon, Oliver Dupre, Raúl Bayoán Cal, Marc Calaf

Mechanical and Materials Engineering Faculty Publications and Presentations

To improve the performance of solar photovoltaic devices one should mitigate three types of losses: optical, electrical and thermal. However, further reducing the optical and electrical losses in modern photovoltaic devices is becoming increasingly costly. Therefore, there is a rising interest in minimizing the thermal losses. These correspond to the reduction in electrical power output resultant of working at temperatures above 25 °C and the associated accelerated aging. Here, we quantify the impact of all possible strategies to mitigate thermal losses in the case of the mainstream crystalline silicon technology. Results indicate that ensuring a minimum level of conductive/convective cooling …

Turbulence, Entrainment And Low-Order Description Of A Transitional Variable-Density Jet, Bianca Viggiano, Tamara S. Dib, N. Ali, L. G. Mastin, Raúl Bayoán Cal, S. A. Solovitz

Mechanical and Materials Engineering Faculty Publications and Presentations

Geophysical flows occur over a large range of scales, with Reynolds numbers and Richardson numbers varying over several orders of magnitude. For this study, jets of different densities were ejected vertically into a large ambient region, considering conditions relevant to some geophysical phenomena. Using particle image velocimetry, the velocity fields were measured for three different gases exhausting into air – specifically helium, air and argon. Measurements focused on both the jet core and the entrained ambient. Experiments considered relatively low Reynolds numbers from approximately 1500 to 10 000 with Richardson numbers near 0.001 in magnitude. These included a variety of …