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Full-Text Articles in Materials Science and Engineering
An Evaluation Of Ultrasonic Shot Peening And Abrasive Flow Machining As Surface Finishing Processes For Selective Laser Melted 316l, Rhys Gilmore
Master's Theses
Additive Manufacturing, and specifically powder bed fusion processes, have advanced rapidly in recent years. Selective Laser Melting in particular has been adopted in a variety of industries from biomedical to aerospace because of its capability to produce complex components with numerous alloys, including stainless steels, nickel superalloys, and titanium alloys. Post-processing is required to treat or solve metallurgical issues such as porosity, residual stresses, and surface roughness. Because of the geometric complexity of SLM produced parts, the reduction of surface roughness with conventional processing has proven especially challenging. In this Thesis, two processes, abrasive flow machining and ultrasonic shot peening, …
Mechanical Characterization Of Selectively Laser Melted 316l Stainless Steel Body Centered Cubic Unit Cells And Lattice Of Varying Node Radii And Strut Angle, Christopher James Hornbeak
Mechanical Characterization Of Selectively Laser Melted 316l Stainless Steel Body Centered Cubic Unit Cells And Lattice Of Varying Node Radii And Strut Angle, Christopher James Hornbeak
Master's Theses
An experimental study of several variants of radius and strut angle of the body centered cubic unit cell was performed to determine the mechanical properties and failure mechanisms of the mesostructure. Quasi static compression tests were performed on an Instron® universal testing machine with a 50kN load cell at 0.2mm/min. The test samples were built using a SLM Solutions 125 selective laser melting machine with 316L stainless steel. Test specimens were based on 5mm cubic unit cells, with a strut diameter 10% of the unit cell size, with skins on top and bottom to provide a cantilever boundary constraint. Specimens …
Evaluation Of Electrochemical And Laser Polishing Of Selectively Lasermelted 316l Stainless Steel, Julian R. Lohser
Evaluation Of Electrochemical And Laser Polishing Of Selectively Lasermelted 316l Stainless Steel, Julian R. Lohser
Master's Theses
Selective laser melting has shown incredible growth as a metallic additive manufacturing process in recent years. While it does provide many solutions and new ways to approach challenges, it does not come without issues of its own, namely, surface roughness. In the as-printed state, the surface roughness of selectively laser melted parts is unacceptable for use in engineering applications. Additionally, selective laser melting is used to produce complex geometries with hard to reach features, preventing conventional mechanical polishing from being successful. Therefore, it is necessary to evaluate non-mechanical polishing processes as treatments for surface roughness. In this study, electrochemical and …