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Full-Text Articles in Materials Science and Engineering

Thermal Post-Processing Of 3d Printed Polypropylene Parts For Vacuum Systems, Pierce Mayville, Aliaksei L. Petsiuk, Joshua M. Pearce Sep 2022

Thermal Post-Processing Of 3d Printed Polypropylene Parts For Vacuum Systems, Pierce Mayville, Aliaksei L. Petsiuk, Joshua M. Pearce

Michigan Tech Publications

Access to vacuum systems is limited because of economic costs. A rapidly growing approach to reduce the costs of scientific equipment is to combine open-source hardware methods with digital distributed manufacturing with 3D printers. Although high-end 3D printers can manufacture vacuum components, again, the cost of access to tooling is economically prohibitive. Low-cost material extrusion 3D printing with plastic overcomes the cost issue, but two problems arise when attempting to use plastic in or as part of vacuum systems: the outgassing of polymers and their sealing. To overcome these challenges, this study explores the potential of using post-processing heat treatments …


Open Source 3d-Printable Planetary Roller Screw For Food Processing Applications, Marcello C. Guadagno, Jacob M. Loss, Joshua M. Pearce Apr 2021

Open Source 3d-Printable Planetary Roller Screw For Food Processing Applications, Marcello C. Guadagno, Jacob M. Loss, Joshua M. Pearce

Michigan Tech Publications

Historically, open source agriculture (OSA) was based on grassroots technology generally manufactured by hand tools or with manual machining. The rise of distributed digital manufacturing provides an opportunity for much more rapid lateral scaling of open source appropriate technologies for agriculture. However, the most mature distributed manufacturing area is plastic, which has limited use for many OSA applications. To overcome this limitation with design, this study reports on of a completely 3D-printable planetary roller screw linear actuator. The device is designed as a parametric script-based computer aided design (CAD) package to allow for the easy adaption for a number of …


Additively Manufactured Parametric Universal Clip-System: An Open Source Approach For Aiding Personal Exposure Easurement In The Breathing Zone, Kirsi Kukko, Jan Sher Akmal, Anneli Kangas, Mika Salmi, Roy Björkstrand, Anna-Kaisa Viitanen, Jouni Partanen, Joshua M. Pearce Sep 2020

Additively Manufactured Parametric Universal Clip-System: An Open Source Approach For Aiding Personal Exposure Easurement In The Breathing Zone, Kirsi Kukko, Jan Sher Akmal, Anneli Kangas, Mika Salmi, Roy Björkstrand, Anna-Kaisa Viitanen, Jouni Partanen, Joshua M. Pearce

Michigan Tech Publications

Design for additive manufacturing is adopted to help solve problems inherent to attaching active personal sampler systems to workers for monitoring their breathing zone. A novel and parametric 3D printable clip system was designed with an open source Computer-aided design (CAD) system and was additively manufactured. The concept was first tested with a simple clip design, and when it was found to be functional, the ability of the innovative and open source design to be extended to other applications was demonstrated by designing another tooling system. The clip system was tested for mechanical stress test to establish a minimum lifetime …


Plastic Recycling In Additive Manufacturing: A Systematic Literature Review And Opportunities For The Circular Economy, Fabio A. Cruz Sanchez, Hakim Boudaoud, Mauricio Camargo, Joshua M. Pearce Aug 2020

Plastic Recycling In Additive Manufacturing: A Systematic Literature Review And Opportunities For The Circular Economy, Fabio A. Cruz Sanchez, Hakim Boudaoud, Mauricio Camargo, Joshua M. Pearce

Michigan Tech Publications

The rapid technical evolution of additive manufacturing (AM) enables a new path to a circular economy using distributed recycling and production. This concept of Distributed Recycling via Additive Manufacturing (DRAM) is related to the use of recycled materials by means of mechanical recycling process in the 3D printing process chain. This paper aims to examine the current advances on thermoplastic recycling processes via additive manufacturing technologies. After proposing a closed recycling global chain for DRAM, a systematic literature review including 92 papers from 2009 to 2019 was performed using the scopus, web of science and springer databases. This work examines …


Faculty Instruction Face Shield Project, David Holden, John Schneiderhan Apr 2020

Faculty Instruction Face Shield Project, David Holden, John Schneiderhan

Michigan Tech 3D Designs

Early in the spring of 2020 project contributors David Holden and John Schneiderhan began test printing a variety of open source Personal Protective Equipment (PPE)/Covid related items that could help protect or prevent the spread of the emerging virus. With assistance from Pete Baril of the Western Upper Peninsula Health Department (WUPHD) approval was obtained for the face shields to be used in the health care and nursing homes in the area. With the support and approval from university and library administration efforts were coordinated with Dr. Joshua Pearce and the students from the MOST lab to concentrate on the …


Open Source Waste Plastic Granulator, Arvind Ravindran, Sean Scsavnicki, Walker Nelson, Peter Gorecki, Jacob Franz, Shane Oberloier, Theresa K. Meyer, Andrew Barnard, Joshua M. Pearce Oct 2019

Open Source Waste Plastic Granulator, Arvind Ravindran, Sean Scsavnicki, Walker Nelson, Peter Gorecki, Jacob Franz, Shane Oberloier, Theresa K. Meyer, Andrew Barnard, Joshua M. Pearce

Michigan Tech Publications

In order to accelerate deployment of distributed recycling by providing low-cost feed stocks of granulated post-consumer waste plastic, this study analyzes an open source waste plastic granulator system. It is designed, built, and tested for its ability to convert post-consumer waste, 3D printed products and waste into polymer feedstock for recyclebots of fused particle/granule printers. The technical specifications of the device are quantified in terms of power consumption (380 to 404 W for PET and PLA, respectively) and particle size distribution. The open source device can be fabricated for less than $2000 USD in materials. The experimentally measured power use …


Mechanical Properties And Applications Of Recycled Polycarbonate Particle Material Extrusion-Based Additive Manufacturing, Matthew J. Reich, Aubrey Woern, Nagendra Gautam Tanikella, Joshua M. Pearce May 2019

Mechanical Properties And Applications Of Recycled Polycarbonate Particle Material Extrusion-Based Additive Manufacturing, Matthew J. Reich, Aubrey Woern, Nagendra Gautam Tanikella, Joshua M. Pearce

Michigan Tech Publications

Past work has shown that particle material extrusion (fused particle fabrication (FPF)/fused granular fabrication (FGF)) has the potential for increasing the use of recycled polymers in 3D printing. This study extends this potential to high-performance (high-mechanical-strength and heat-resistant) polymers using polycarbonate (PC). Recycled PC regrind of approximately 25 mm2 was 3D printed with an open-source Gigabot X and analyzed. A temperature and nozzle velocity matrix was used to find useful printing parameters, and a print test was used to maximize the output for a two-temperature stage extruder for PC. ASTM type 4 tensile test geometries as well as ASTM-approved …