Materials Science and Engineering Commons^™

Open Source Waste Plastic Granulator, Arvind Ravindran, Sean Scsavnicki, Walker Nelson, Peter Gorecki, Jacob Franz, Shane Oberloier, Theresa K. Meyer, Andrew Barnard, Joshua M. Pearce

Michigan Tech Publications

In order to accelerate deployment of distributed recycling by providing low-cost feed stocks of granulated post-consumer waste plastic, this study analyzes an open source waste plastic granulator system. It is designed, built, and tested for its ability to convert post-consumer waste, 3D printed products and waste into polymer feedstock for recyclebots of fused particle/granule printers. The technical specifications of the device are quantified in terms of power consumption (380 to 404 W for PET and PLA, respectively) and particle size distribution. The open source device can be fabricated for less than $2000 USD in materials. The experimentally measured power use …

Low-Cost Open Source Ultrasound-Sensing Based Navigational Support For The Visually Impaired, Aliaksei Petsiuk, Joshua M. Pearce

Michigan Tech Publications

Nineteen million Americans have significant vision loss. Over 70% of these are not employed full-time, and more than a quarter live below the poverty line. Globally, there are 36 million blind people, but less than half use white canes or more costly commercial sensory substitutions. The quality of life for visually impaired people is hampered by the resultant lack of independence. To help alleviate these challenges this study reports on the development of a low-cost, open-source ultrasound-based navigational support system in the form of a wearable bracelet to allow people with the lost vision to navigate, orient themselves in their …

Spontaneous Selective Deposition Of Iron Oxide Nanoparticles On Graphite As Model Catalysts, Chathura De Alwis, Timothy Leftwich, Pinaki Mukherjee, Alex Denofre, Kahryn Perrine

Michigan Tech Publications

Iron oxide nanomaterials participate in redox processes that give them ideal properties for their use as earth-abundant catalysts. Fabricating nanocatalysts for such applications requires detailed knowledge of the deposition and growth. We report the spontaneous deposition of iron oxide nanoparticles on HOPG in defect areas and on step edges from a metal precursor solution. To study the nucleation and growth of iron oxide nanoparticles, tailored defects were created on the surface of HOPG using various ion sources that serve as the target sites for iron oxide nucleation. After solution deposition and annealing, the iron oxide nanoparticles were found to nucleate …

Mechanical Properties And Applications Of Recycled Polycarbonate Particle Material Extrusion-Based Additive Manufacturing, Matthew J. Reich, Aubrey Woern, Nagendra Gautam Tanikella, Joshua M. Pearce

Michigan Tech Publications

Past work has shown that particle material extrusion (fused particle fabrication (FPF)/fused granular fabrication (FGF)) has the potential for increasing the use of recycled polymers in 3D printing. This study extends this potential to high-performance (high-mechanical-strength and heat-resistant) polymers using polycarbonate (PC). Recycled PC regrind of approximately 25 mm² was 3D printed with an open-source Gigabot X and analyzed. A temperature and nozzle velocity matrix was used to find useful printing parameters, and a print test was used to maximize the output for a two-temperature stage extruder for PC. ASTM type 4 tensile test geometries as well as ASTM-approved …

Systems Analysis For Pet And Olefin Polymers In A Circular Economy, David R. Shonnard, Emily Tipaldo, Vicki Thompson, Joshua M. Pearce, Gerard T. Caneba, Robert Handler

Michigan Tech Publications

Polyethylene terephthalate (PET #1) and polyolefin plastics such polyethylene (HDPE #2, LDPE #4) and polypropylene (PP #5) are major products from the chemical industry, and they comprise a significant fraction of municipal solid waste that ends up in landfills or as litter and marine debris. The reuse of these polymeric materials can be optimized through systems analysis with a view on materials flow analysis, techno-economics, environmental life cycle assessment, and consequential societal impacts. This contribution will present the overall research approach for this exploratory project within the DOE- and industry-funded REMADE Institute and end with a proposed systems analysis framework.

Open Source Completely 3-D Printable Centrifuge, Salil S. Sule, Aliaksei Petsiuk, Joshua M. Pearce

Michigan Tech Publications

Centrifuges are commonly required devices in medical diagnostics facilities as well as scientific laboratories. Although there are commercial and open source centrifuges, the costs of the former and the required electricity to operate the latter limit accessibility in resource-constrained settings. There is a need for low-cost, human-powered, verified, and reliable lab-scale centrifuges. This study provides the designs for a low-cost 100% 3-D printed centrifuge, which can be fabricated on any low-cost RepRap-class (self-replicating rapid prototyper) fused filament fabrication (FFF)- or fused particle fabrication (FPF)-based 3-D printer. In addition, validation procedures are provided using a web camera and free and open …

Preliminary Automated Determination Of Edibility Of Alternative Foods: Non-Targeted Screening For Toxins In Red Maple Leaf Concentrate, Joshua M. Pearce, Maryam Khaksari, David C. Denkenberger

Michigan Tech Publications

Alternative food supplies could maintain humanity despite sun-blocking global catastrophic risks (GCRs) that eliminate conventional agriculture. A promising alternative food is making leaf concentrate. However, the edibility of tree leaves is largely uncertain. To overcome this challenge, this study provides the methods for obtaining rapid toxics screening of common leaf concentrates. The investigation begins with a non-targeted approach using an ultra-high-resolution hybrid ion trap orbitrap mass spectrometer with electrospray ionization (ESI) coupled to an ultra-high pressure two-dimensional liquid chromatograph system on the most common North American leaf: the red maple. Identified chemicals from this non-targeted approach are then cross-referenced with …

Could 79 People Solarize The U.S. Electric Grid?, Joshua M. Pearce, Emily Prehoda

Department of Materials Science and Engineering Publications

Although wealth inequality has many established negatives, this study investigates a potential positive, unprecedented wealth concentration makes it possible for solutions to large and seemingly intractable problems to be deployed by convincing a relatively small number of individuals to invest. In order to probe this potential outcome of inequality, this study quantifies the number of people necessary to radically reduce the greenhouse gas emissions responsible for global climate destabilization from the U.S. electric grid, which is one of the largest sources of emissions. Specifically, this study determined that 1544 GW of solar photovoltaic (PV) technology must be deployed to eliminate …

Mse Annual Report 2019, Department Of Materials Science And Engineering, Michigan Technological University

Department of Materials Science and Engineering Annual Reports

Table of Contents

• Faculty and Staff News
• Faculty Research
• Student News
• Alumni News
• By the Numbers
• K-12 Outreach

Experimental And Numerical Simulation Of Split Hopkinson Pressure Bar Test On Borosilicate Glass, Mayank K. Bagaria

Dissertations, Master's Theses and Master's Reports

This study is an extension to the design of ceramic materials component exposed to bullet impact. Owing to the brittle nature of ceramics upon bullet impact, shattered pieces behave as pellets flying with different velocities and directions, damaging surrounding components. Testing to study the behavior of ceramics under ballistic impact can be cumbersome and expensive. Modeling the set-up through Finite Element Analysis (FEA) makes it economical and easy to optimize. However, appropriately incorporating the material in modeling makes laboratory testing essential. Previous efforts have concentrated on simulating crack pattern developed during 0.22 caliber pellet impact on Borosilicate glass. A major …

Integrated Computational Materials Engineering (Icme) Investigation Of Electrical Conductivity And Thermodynamic Stability For Precipitation Strengthened Al-Zn-Zr And Al-Zn-Ni Ternary Alloys, Oladeji Fadayomi

Dissertations, Master's Theses and Master's Reports

High electrical conductivity Al-Zn-TM (TM=Transition metals) alloys with improved mechanical properties and thermal resistance are developed with an integrated computational material engineering (ICME) strategy. From a series of ab initio density functional theory (DFT) simulations assessing combinations of ternary alloys, Al-Zn-Ni and Al-Zn-Zr are determined as alloys with relatively high electrical conductivity compared to several other ternary Al alloy combinations. The zero-temperature stable structure of precipitates formed in these alloys are determined from computed enthalpy of formation as L1₂, with particular focus of examining the influence of Zn on stabilizing the desired L1₂ precipitate phase.

Scanning transmission …

Magnetic Domain Structures In Fe-Ga Alloys, Matthew N. Tianen

Dissertations, Master's Theses and Master's Reports

Fe-Ga alloys, also referred to as Galfenol, have attracted great attention as new giant magnetostrictive materials for over fifteen years. They exhibit large magnetostriction, small hysteresis, good machinability, and high tensile strength, providing many advantages over other functional materials like magnetostrictive Terfenol-D, piezoelectric PZT, and magnetic shape memory Ni-Mn-Ga. In spite of the intense interest in Fe-Ga alloys, the domain phenomena that underlie their properties and functionalities are less known. Using the Bitter method, a systematic study of magnetic domain structures in Fe-Ga single crystals of different compositions and heat treatments has been performed. Our domain observation experiments reveal numerous …

Effect Of Development Of Scandium Trialuminide Precipitates On Corrosion And Mechanical Behavior In Aluminum-Magnesium Alloys, Carson Williams

Dissertations, Master's Theses and Master's Reports

Development of aluminum alloys has seen an increase in attention in recent years. The 5xxx series of Al-Mg alloys has the potential to provide strong, lightweight materials in various industry applications, however issues with strain formability and corrosion hinder the development of these alloys. The addition of Sc for developing Al₃Sc precipitates provides considerable precipitation strengthening as well as grain refinement characteristics that can help mitigate these issues. Alloys with varied Mg content were analyzed for heat treatment aging responses and precipitate formation, changes in mechanical behavior related to the Portevin-le Chatelier effect, and effects on intergranular corrosion …

Investigating Microalloying Elements To Accelerate Zirconium Trialuminide Precipitation In Aluminum Alloys, Philip D. Staublin

Dissertations, Master's Theses and Master's Reports

Precipitation of the L1₂-structured coherent Al₃Zr trialuminide phase in aluminum-zirconium alloys increases the alloy strength. Precipitation of a more refined dispersion of Al₃Zr can further increase the strength of these alloys. The addition of microalloying elements which bind to zirconium may accelerate the precipitation kinetics, allowing for nucleation of a greater number of precipitates and faster precipitate growth. Zirconium binding energies are computed for a wide range of elements, based on which the elements tin, antimony, and tellurium were selected for investigation. Ternary Al-Zr-X alloys (X = Sn, Sb, Te) were cast and heat …

Towards Sustainable Production Of Chemicals And Fuels From The Fast Pyrolysis Of Waste Polyolefin Plastics, Ulises Gracida Alvarez

Dissertations, Master's Theses and Master's Reports

The increasing amount of plastic waste (PW) generation has become an important concern due to the leveled-off recycling rates. Therefore, governmental agencies around the world, including state governments in the United States, have proposed initiatives to minimize the amount of PW that is landfilled and encourage recycling or energy recovery. Circular economy is a strategy that attempts on reusing PW to produce new polymers while avoiding its disposal and the use of virgin material. Chemical recycling raises an interesting technology prospect due to the potential reduction of pollutant emissions and the establishment of a circular economy through the production of …