Materials Science and Engineering Commons^™

Zirconium Diboride, Hexagonal Boron Nitride, And Amorphous Alumina Thin Films For High Temperature Applications, David Murdock Stewart

Electronic Theses and Dissertations

The use of microelectronic sensors and actuators in harsh, high temperature environments, such as power plants, turbine engines, and industrial manufacturing, could greatly improve the safety, reliability, and energy efficiency of these processes. The primary challenge in implementing this technology is the breakdown and degradation of thin films used in fabricating these devices when exposed to high temperatures >800 °C and oxidizing atmospheres. Zirconium diboride, hexagonal boron nitride, and amorphous alumina are candidate materials for use as thin film sensor components due to their high melting temperatures and stable phases. Zirconium diboride thin films have metallic-like electrical conductivity and remain …

Temperature Dependent Mechanical Behavior Of Solid Acids, Ryan Scott Ginder

Doctoral Dissertations

Existing literature data on the creep behavior of superprotonic solid acids, which is important for their use in fuel cell applications, is scant and unreliable. Steady state creep behavior for the model material system cesium hydrogen sulfate (CHS) is probed using nanoindentation and corroborated using uniaxial compression testing. To facilitate nanoindentation creep result interpretation, a radial flow model of power law indentation creep is developed. This model is compared with the related model from Bower, et. al. for several pre-existing literature datasets showing that the nonlinear, steady state creep law underpinning both appears valid for power law indentation creep.

Strategies For Controlling Bulk Heterojunction Morphology, Zach Daniel Seibers

Doctoral Dissertations

Organic photovoltaic devices have been extensively studied as a means to produce sustainable energy. However, the performance of organic-photovoltaic (OPV) devices is dependent upon a number of factors including the morphology of the active layer, device architecture, and processing conditions. Recent research has indicated that fullerenes in the bulk heterojunction are entropically driven to the silicon and air interfaces upon crystallization of P3HT, which occurs during thermal annealing. The first chapter of this research focuses on investigating the structure and function of end-tethered poly(3-hexylthiophene) chains to a transparent electrode as an anode buffer layer. Neutron reactivity reveals that these P3HT …

Evaluation Of Efficiency Of Various Materials To Shield From Radiation In Space Using The Monte Carlo Transport Code Called Fluka, Roman Savinov

Master's Theses

The purpose of this study is to improve spacecraft shielding from radiation in space. It focuses on the evaluation of shielding efficiency of different materials. The efficiency of a shield is evaluated by the dose profile within the shield and the amount of dose absorbed by a target using the Monte Carlo transport code called FLUKA. The output of this code is validated by recreating the experiments from published papers and comparing the results. Once the FLUKA’s output is validated, the efficiency of sixteen materials, subject to SPE and GCR sources, are evaluated. The efficiency comparison is made by fixing …

Modelling And Simulation Of The Flexoelectric Effect On A Cantilevered Piezoelectric Nanoplate, Xining Wang

Electronic Thesis and Dissertation Repository

Piezoelectric nanomaterials have attracted increasing attentions due to their distinct electromechanical features, especially the size-dependent properties, which differ greatly from their bulk counterparts.

Due to the large strain gradients presented in nanostructures, the flexoelectricity is believed to be responsible for such size-dependent properties. In this thesis, based on the Kirchhoff plate model and the extended linear piezoelectric theory, a modified continuum mechanics based model is developed to study the size-dependent flexoelectric effect upon the static bending behaviors of a cantilevered piezoelectric nanoplate (PNP). Finite difference method (DFM) is employed to obtain the approximate numerical solutions.

The numerical results indicate that …

Nanostructured Air Electrodes And Electrochemical Reaction Mechanism Studies For Sodium-Oxygen Batteries, Hossein Yadegari

Electronic Thesis and Dissertation Repository

Alkali metal-O₂ batteries, i.e. Li- and Na-O₂, are considered as the next generation of energy saving technologies with potential application in electric transportation. The high theoretical energy density in these cells is related to the use of high energy alkali metals as negative and oxygen as the positive electrode materials. The performance of alkali metal-O₂ cells is highly dependent on the positive electrode material, where oxygen reduction and evolution reactions take place. Besides, the primary products of oxygen reduction reaction in these cells are typically metal oxides, which are insoluble in nonaqueous electrolytes, resulting in accumulation …

Acoustic Management Of Library Fishbowls, Zachary J. Lilley

Materials Engineering

The purpose of this project is to aid the Cal Poly Robert E. Kennedy library in modifying the “fishbowl” study spaces to more effectively maintain the desirable sound that is generated within the fishbowls while avoiding the entrance and exit of excess noise to and from the fishbowls. A collaboration between the Materials Engineering Department and the Architecture Department provided the combined expertise needed to design, test, and install a prototype acoustic treatment in fishbowl 216-R in consultation with the Cal Poly Library as the voice of the customer. The fishbowl’s undesirable acoustic properties can be attributed to the hard …

Development Of Eco-Friendly Composite Foam Boards For Thermal Insulation And Packaging Purposes Using Cellulose Nanofibrils (Cnf), Nadir Yildirim

Electronic Theses and Dissertations

Reducing energy consumption is a high priority in the United States and throughout the world. Energy used to heat and cool occupied constructed facilities is of particular concern, and one of the most effective strategies is insulating the building envelope. Historically, builders used whatever material was available to fill the void between interior and exterior walls, including wool fibers, paper, and even corn cobs. Today, homes are built using foam insulation that harden when applied, blown-in loose insulation, fiberglass mats or rigid foam boards usually composed of polystyrene. Rigid foam boards are used in a variety of applications despite the …

Characterizing Local Order And Physical Properties Of Rare Earth Complex Oxides, Thomas Jacob Shamblin

Doctoral Dissertations

With more than 500 compositions, materials possessing the pyrochlore structure have a myriad of technological applications and physical phenomena. Three of the most noteworthy properties are the structure’s ability to resist amorphization making it a possible host matrix for spent nuclear fuel, its exotic magnetic properties arising from geometric frustration, and fast ionic conductivity for solid-oxide fuel cell applications. This work focuses on these three aspects of the pyrochlore’s many potential uses. Structural characterization revealed that pyrochlore-type oxides have a tendency to disorder from a high symmetry cubic structure to a lower symmetry orthorhombic arrangement in response to a variety …

Lignin-Based Li-Ion Anode Materials Synthesized From Low-Cost Renewable Resources, Nicholas William Mcnutt

Doctoral Dissertations

In today’s world, the demand for novel methods of energy storage is increasing rapidly, particularly with the rise of portable electronic devices, electric vehicles, and the personal consumption and storage of solar energy. While other technologies have arguably improved at a rate that is exponential in accordance with Moore’s law, battery technology has lagged behind largely due to the difficulty in devising new electric storage systems that are simultaneously high performing, inexpensive, and safe.

In order to tackle these challenges, novel Li-ion battery anodes have been developed at Oak Ridge National Laboratory that are made from lignin, a low-cost, renewable …

Thermoelectric Half-Heuslers: Synthesis, Processing, And Performance, Joseph Robert Croteau

Boise State University Theses and Dissertations

Thermoelectric half-Heusler compounds have potential to convert the heat wasted from industrial and transportation processes to useful electricity. Among the highest performing half-Heusler compounds are nano-structured bulk materials which have been arc-melted, pulverized into a nano-powder, and sintered by DC-hot press. High performing n- and p-type half-Heusler compounds with nominal composition of Hf_0.25Zr_0.75NiSn_0.99Sb_0.01 and Nb_0.75Ti_0.25FeSb, respectively, have been provided to us in both dense and powder form by our collaborators at the University of Houston. We consolidate these powders by SPS, refine these powders to improve both particle size …

Silicon Anode Materials For Next Generation Lithium-Ion Batteries, Qizheng Li

Electronic Thesis and Dissertation Repository

Lithium Ion Batteries (LIBs) are a promising green energy storage system with application toward portable electronic devices, electronic vehicles (EVs) and smart grid energy storage. High energy density is one of the most important advantages for LIB, however, improvements toward performance measures, such as energy density, power and rate capability, cycling life, safety and cost, need to meet the different requirements for various applications. It is well known that battery performance is highly dependent on the type of electrode material that is employed. Currently most LIBs are predominantly fabricated using graphite as an anode material. Therefore, finding a qualified candidate …

Application Of Molecular Layer Deposition For Graphite Anodes In Lithium-Ion Batteries And Porous Thin-Film Materials, Craig L. Langford

Electronic Thesis and Dissertation Repository

With climate change occurring because of greenhouse gas emissions, the demand for emission free transportation has led to the development of electric vehicles. Improving the batteries’ cycling stability, capacity and safety have been the leading challenges to compete with gasoline and diesel engines. With advances in thin-film deposition techniques via atomic and molecular layer deposition, ultrathin films can be deposited to control the surface chemistry of the battery’s active materials. This thesis aims to understand two main aspects of molecular layer deposition. First, how it can influence solid electrolyte interface formation on the graphite surface during cycling in a lithium-ion …

Enzyme Stabilization In Hierarchical Biocatalytic Food Packaging And Processing Materials, Dana Erin Wong

Doctoral Dissertations

The partnership of biocatalysts and solid support materials provides many opportunities for bioactive packaging and bioprocessing aids beneficial to the agricultural and food industries. Biocatalysis, or reactions modulated by enzymes, allows bioactive materials to assist in bringing a substrate to product. Enzymes are proteins which catalyze reactions by lowering the activation energy required to drive the production of a desired product. Enzymes are commonly utilized in food processing as catalysts with specificity in order to enhance product quality through the production of beneficial food components, and to break down undesirable components that may be harmful or may decrease product quality. …

Comparison Study Of Tensile Strength , Ductility, And Fracture Mode Of H11, Arp 2000, And Mp35n Connecting Rod Bolts For Use In High Performance Racing Engines, Megan Mccabe, Samuel Randall

Materials Engineering

Oliver Racing Parts (ORP) has historically purchased connecting rod bolts made of high strength, high cost, nickel-cobalt alloy, MP35N, and a medium strength, low cost, proprietary tool steel called ARP 2000. ORP has recently acquired capabilities to manufacture their own bolts. To determine the quality of their product as it compares to their previous supplier, ORP produced three different types of ⅜” diameter bolts: one set of bolts made of MP35N, and two sets of H11 bolts, designated H11A and H11B for their respective processing. The H11, ARP 2000, and MP35N bolts were tensile tested using a custom designed test …

Predicting Flexural Strength Of Composite Honeycomb Core Sandwich Panels Using Mechanical Models Of Face Sheet Compressive Strength, Nicholas Bruffey, William Shiu

Materials Engineering

The design process at Zodiac Aerospace requires the ability to accurately predict the strength of a composite honeycomb core sandwich panel to adhere to strict FAA regulations. The most common failure mode in long beam composites is in compression. Following ASTM D7249 for a four-point bend test of a long beam flexural test, a mechanical model has been developed that relates the compressive strength of glass fiber face sheets to the flexural strength of the sandwich panel. Zodiac does not currently have data on the compressive strength of the face sheets, so testing was performed to find this property. Asymmetric …

Reducing Food And Packaging Waste Through Developing Edible Fruit Based Packaging Prototypes, Melanie Thatcher

Materials Engineering

Packaging is used to contain, preserve, protect, and advertise both manufactured and natural products. In 2013 it was reported that over thirty percent of solid waste in the United States was from packaging. One way to reduce the impact of packaging on the environment is to create a solution that is edible and sourced from a waste or secondary food product that is not currently being utilized. Food-contact packaging made from recycled materials must meet strict U.S. Food and Drug Administration (FDA) regulations to be utilized as raw material for packaging. Fruit pomace is a candidate material since it may …

Life Cycle Assessment And Comparison Of Magnesium Oxide Nanoparticles Prepared By Aqueous And Microwave Synthesis Methods, Jesse Cartland

Materials Engineering

Abstract: Magnesium oxide nanoparticles are being used increasingly as catalysts for organic synthesis, fuel oil additives, and CO₂ adsorbents. There are many ways to produce magnesium oxide nanoparticles, but there is little information available regarding the environmental costs of production. As demand for environmentally friendly materials increases, it is important to understand environmental impact differences between various production methods. This study will compare the differences in embodied energy and global warming potential (GWP) between two synthesis methods: microwave combustion synthesis (microwave synthesis) and oxidation of magnesium hydroxide (aqueous synthesis). The resulting nanoparticles were characterized using scanning electron microscopy (SEM), …

Investigation Of Outlife Time On The Environmental Durability Of P2-Etched, Adhesively-Bonded Aluminum Alloys Using The Astm Wedge Test, Daniel Gross, Corey Sutton

Materials Engineering

P2 etchant is an environmentally-friendly aluminum etchant which has the potential to replace the Forest Products Laboratory (FPL) etchant as the industry standard. Environmental durability of adhesively-bonded aluminum surfaces etched using a paste version of the P2 etchant were tested using the Boeing-developed wedge test (ASTM D3762 - 03(2010)). This project specifically aimed to examine the relationship between outlife time (the time between etching and adhering) and the ability of bonded aluminum samples to pass the wedge test. Two aluminum alloys, 2024-T3 and 7075-T6, were wedge tested and the etched surfaces examined with an atomic force microscope (AFM) and a …

Selection Of A Flexible Polymer To Protect Dry Carbon Fibers In A Cfrp Wallet Hinge, Evan Dowey, Matthew Johnson

Materials Engineering

Common Fibers, a company founded by Cal Poly alumni, produces carbon fiber wallets. The invention of their built-in fiber-matrix composite hinge reduces the need for extra complexity and added mass that is inherent with using standard metal hinges to join standard composite panels. Replacing the polyurethane tape on the wallet hinge allows for improved protection while maintaining flexibility and other performance properties is critical to the success of such a design. The most important material property in this project is the bond strength between carbon fiber and a variety of flexible resin candidates. The silicone and urethane based elastomer resins …

Improving Surface Roughness Of Optically Telegraphed Composite Laminations, Michael Smith

Materials Engineering

In collaboration with Watson Furniture, this project seeks to identify the cause of surface roughness on composite panels processed into commercial furnishings. The surface roughness was examined and measured using an optical microscope, a scanning electron microscope (SEM), and a profilometer. The SEM and optical microscope provided qualitative data on the surface roughness as well as the film build of each layer. After an initial characterization of the manufactured samples provided by Watson Furniture, additional samples were fabricated for testing using different manufacturing processes than those used by Watson Furniture. These samples were constructed in-house using raw materials provided by …

Life Cycle Assessment Of Paper Versus Electronic Assignment Submission In Cal Poly's Materials Engineering, Patrick Mcdonnal

Materials Engineering

Both hard and soft copy submission of assignments make an impact on the environment to produce the final product in terms of energy consumption and carbon emissions; an investigation was conducted as to which method is less environmentally impactful. Student disposition towards each assignment submission method was also investigated because it is associated with learning efficacy. A survey was conducted in Cal Poly’s Materials Engineering Department to determine the contributing components to the environmental impact of paper and electronic assignments, as well as the students’ disposition towards each of them. Contributing components are man-made products used by a student to …

Shear Strength Of Carbon Fiber/Epoxy Hinges Using The V-Notch Rail Shear Test, Calvin Noetzel

Materials Engineering

The mechanical properties of carbon fiber reinforced polymer (CFRP) hinges produced by Common Fibers (Kent, Washington) are a new technology with uncharacterized mechanical properties. Currently, Common Fiber’s hinges are utilized in wallets, but in order to expand the application of the hinges to structural components, complete characterization of the mechanical properties of the hinges is necessary. To address this problem, hinges developed by Common Fibers were tested utilizing the V-Notch rail shear test, ASTM D7078, to determine the shear strength of the hinges. Two layups, [+45/-45/0]_s and [0/+45/-45/0]_s were produced by Common Fibers for the experiment. Hinged and …

Metals Additive Manufacturing Powder Aging Characterization, Thomas Russell Lovejoy, Nicholas Karl Muetterties, David Takeo Otsu

Mechanical Engineering

The metallic additive manufacturing process known as selective laser melting requires highly spherical, normally distributed powder with diameters in the range of 10 to 50 microns. Previous observations have shown a degradation in powder quality over time, resulting in unwanted characteristics in the final printed parts. 21-6-9 stainless steel powder was used to fabricate test parts, with leftover powder recycled back into the machine. Powder samples and test specimens were characterized to observe changes across build cycles. Few changes were observed in the physical and mechanical properties of the specimens, however, there were indications of chemical changes across cycles. Potential …

Pulsed-Laser Induced Dewetting Of Metallic Nanostructures, Christopher Aidan Hartnett

Doctoral Dissertations

This dissertation explores the fluid dynamics of nano and microscale liquid metal filaments, with an emphasis on experimentally investigating the influences and causes of filament breakup and metallic nanostructure formation. Understanding and manipulating the liquid state properties of materials, especially metals, have the potential to advance the development of future technology, particularly nanoscale technology. The combination of top-down nanofabrication techniques with bottom-up, intrinsic self-assembly mechanisms are a powerful fusion, because it permits new and unusual nanostructures to be created, whilst revealing interesting nanoscale physics.

In fluid dynamics, wetting and dewetting is the spontaneous natural process that occurs when a liquid …

Manipulation Of Surface Plasmon Resonance In Metal And Alloy Thin Films Using Dielectric Media, Benjamin Dubray Hall

Graduate Theses - Physics and Optical Engineering

Surface plasmon polaritons are coherent electron oscillations that propagate along an interface between a Drude metal and a dielectric medium. The excitation of polaritons is highly dependent on the dielectric properties of the metal, the thickness of the metal, and the optical properties of the dielectric material. First, plasmonic activity is assessed for several thicknesses of silver and nickel chromium under He-Ne incidence. Relationships between film thickness and metal dielectric function are explored in both cases. To manipulate the plasmonic activity at the silver surfaces, two methods are explored. Silver oxide was grown on the surface of the silver films, …

Cell Contraction, De-Adhesion, And Shape Effects Investigated By Cohesive Model With Finite Element Simulations, Margarita Vladimirovna Semenova Petrova

Masters Theses

Cell adhesion is a complex mechanism, and different factors control this process including surface morphology, chemical, and mechanical interactions. These aspects are usually combined to achieve robust adhesion between surfaces. The later stage in bio-adhesion process involves the formation of molecular bonds through diffusion or interpenetration of molecules at the interface. In order to create contact, cells sense their physical environment by applying mechanical forces or responding to them via traction force. The force is transmitted through cell skeleton. However, how this force is transmitted is mostly unknown. Also, there are still many open questions about fracture mechanism in bio-adhesive …

Vacuum Brazing Of Diamond To Tungsten Carbide, Zhiyong Yin

Graduate Theses & Non-Theses

Diamond tools are increasingly gaining importance as cutting and drilling materials for a wide variety of industrial applications. Polycrystalline diamond (PCD) is the main ultrahard material commercially used in the oil and gas drilling industry. In this study, a reactive brazing process was developed to join polycrystalline diamond (PCD) to WC-13 wt% Co, to form the cutter for fixed-cutter drill bit applications.

Most nonmetals including polycrystalline diamond are not wet by and cannot easily be joined with conventional brazing alloys due to their chemical stability. The experimental approach was first to analyze the effect of adding an active metal (Ti, …

Integrated Solar Technologies With Outdoor Pedestrian Bridge Superstructure Decking, Richard K. Racz

Masters Theses

Solar technology has been a major topic in sustainable design for many years. In the last five years, however, the solar technology industry has seen a rapid growth in installations and technological advances in cell design. Combined with a rapidly declining overall system cost, the idea of introducing solar technology into a wider range of applications is becoming a focus for engineers and scientists around the world. So many variables which alter solar energy production, such as the sun and surrounding environment, determine whether a solar design is beneficial. This thesis presents a bridge deck surface integrated with solar cells …

Rational Development Of Solid Lewis Acid Catalysts For Biomass Conversion, Chun-Chih Chang

Doctoral Dissertations

The need for sustainable production of everyday materials in addition to declining reserves of petroleum-based feedstocks has motivated research into the production of renewable aromatic chemicals from biomass. We have proposed a multistep pathway to produce renewable p-xylene from lignocellulosic biomass using heterogeneous catalysts. The pathway includes formation of glucose by saccharification of cellulose, isomerization of glucose into fructose, dehydration/hydrogenolysis for production of 2,5-dimethylfuran (DMF), and final step for producing p-xylene from reacting DMF with ethylene. Lewis acid zeolite catalysts (e.g. Sn-BEA, a tin containing molecular sieve with zeolite BEA structure) exhibited critical roles in the pathway because …