Engineering Science and Materials Commons^™

Optimal Placement Of Metal Foils In Ultrasonic Consolidation Process, Raji Rexavier

All Theses

Ultrasonic Consolidation is a combination of additive and subtractive
manufacturing processes resulting in considerable material waste. This waste is a
function of the geometry of the part being manufactured and of the relative
placement of the layer with respect to the metal bands. Thus the waste may be
minimized by careful choice of the layer angle and offset from the original
position.
Previous work done in this field had developed an automated algorithm which
optimally places and orients the individual slices of the STL file of the artifact
being manufactured. However, the problem was solved on a 2-D scale and …