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Full-Text Articles in Civil and Environmental Engineering

Integration Of Material Characterization, Thermoforming Simulation, And As-Formed Structural Analysis For Thermoplastic Composites, Philip M. Bean, Roberto A. Lopez-Anido, Senthil Vel May 2022

Integration Of Material Characterization, Thermoforming Simulation, And As-Formed Structural Analysis For Thermoplastic Composites, Philip M. Bean, Roberto A. Lopez-Anido, Senthil Vel

Civil Engineering Faculty Scholarship

An improved simulation-based thermoforming design process based on the integration of material characterization and as-formed structural analysis is proposed. The tendency of thermoplastic composites to wrinkle during forming has made simulation critical to optimized manufacturing, but the material models required are complex and time consuming to create. A suite of experimental methods has been developed for measurement of several required properties of the molten thermoplastic composite. These methods have the potential to enhance thermoplastic composites manufacturing by simplifying and expediting the process. These material properties have been verified by application to thermomechanical forming predictions using commercial simulation software. The forming …


Thermal And Mechanical Numerical Modeling Of Extrusion-Based 3d Printed Reinforced Polymers For Selecting Manufacturing Process Parameters, Sunil Bhandari Dec 2021

Thermal And Mechanical Numerical Modeling Of Extrusion-Based 3d Printed Reinforced Polymers For Selecting Manufacturing Process Parameters, Sunil Bhandari

Electronic Theses and Dissertations

Extrusion-based 3D printing of thermoplastic polymer composites manufactures parts that have nonhomogenous, orthotropic, and process-dependent macro-scale material properties. As a part of the dissertation, research works were carried out to: • improve the interlayer mechanical properties and reduce the orthotropy, • use experimentally homogenized orthotropic material properties to numerically model the mechanical behavior of the non-homogenous orthotropic 3D printed parts, • create an efficient numerical thermal model to predict the process-dependent thermal history of the 3D printed part, and • aid the manufacturing process by selecting a suitable set of processing parameters based on a simplified sequentially coupled thermomechanical model. …