Automotive Engineering Commons^™

Human Tracking Function For Robotic Dog, Andrew Sharkey

Williams Honors College, Honors Research Projects

With the increase the increase in automation and humans and robots working side by side, there is a need for a more organic way of controlling robots. The goal of this project is to create a control system for Boston dynamics robotic dog Spot that implements human tracking image software to follow humans using computer vision as well as using hand tracking image software to allow for control input through hand gestures.

Human Powered Vehicle Team Challenge, Sydney Nedlik, Spencer Brodie, Maria Griffin, William Schell, Ryan Serraglio

Williams Honors College, Honors Research Projects

Design and build a Human Powered Vehicle in a team of five. Compete at the ASME HPVC competition in March of 2022. Re-establish the Human Powered Vehicle Team at the University of Akron.

Less Commute Miles. Decreased Tire Wear. What Would You Do?, Dylan Schwarz, Brendon M. Ford, Brandon D. Hadinger, Abbie N. Pearce, Jacinta M. Pikunas

Williams Honors College, Honors Research Projects

With the flagrant recognition of the coronavirus as one of those most impactful viruses in the history of the world, it is important to study how the effects of such a disease can create troublesome ripple effects in the world. Covid-19 has caused the death of hundreds of thousands of individuals and has negatively impacted the lives of American’s all across the country during the nationwide lockdown. Decreased work commuters, minimal road travel, and little need for car repairs hit the Goodyear Tire and Rubber Company hard. The University of Akron has teamed up with Goodyear to explore such effects …

Design And Analysis Of One-Piece 10” Carbon Fiber Wheels For Zips Racing Zr20 Formula Sae Racecar, Patrick Kruse, Henry J. Wathen, Jordan J. Hyde, Nicholas D. Dobben, Jordan D. Blake

Williams Honors College, Honors Research Projects

Reducing the weight of a vehicle in racing can substantially improve the vehicle dynamics and general performance capabilities. More specifically, the reduction of the unsprung corner weight can provide noticeable performance gains in handling and responsiveness, leading to a quicker, more agile car due to a lower yawing moment of inertia. Unsprung weight reduction also improves the car’s ability to maintain contact between the tires and the road surface for a more consistent grip. In this project we identified the loads that act on the wheel rims according to the data collected from the sensors in the car’s suspension, and …

Road Racing Aerodynamic Simulation + Testing, Jack Sawyer

Williams Honors College, Honors Research Projects

There are multiple goals for this project. The first goal of this project is to design, assemble and simulate additional aerodynamic components. Another goal is to create a product that can analyze various angles of attack of Aerodynamic components. The product will be used on, or off the track to determine the lift coefficients of vehicles at varying speeds. I will be using my 1992 Honda Civic for testing and compare my physical results to my simulated tests.

The project did come with a list of design and manufacturing challenges along with additional finical cost which has resulted in some …

Human Powered Vehicle Internal Systems Design, Zachary Broadbent, Jordan Boos, Patrick Gaertner, Caleb Miner

Williams Honors College, Honors Research Projects

The objective of this design project is to redesign the seat and steering system for the Human Powered Vehicle Team. The goal of the seat design is too improve ergonomics by making it more comfortable and adjustable. In making the seat adjustable, it will be easier for drivers to achieve an optimal efficiency when pedaling. The aim for steering will be to improve the ergonomics as well as performance by analyzing steering systems in the past and evaluating how each design was successful and for what reason. Another main goal of the steering system will be improving the stability and …

Zips Racing Electric Can Communications, Andrew Jordan, Adam Long, Susanah Kowalewski, Rami Nehme

Williams Honors College, Honors Research Projects

The CAN protocol has been a standard of electronic communication networks of automotive vehicles since the early 2000s due to its robust reliability in harsh environments. For the 2020 competition year, the Zips Racing Electric design team will be building an entirely new, fully-electric vehicle with CAN communication implemented rather than communicating via pure analog signals. Hardware and software can be utilized to read analog electrical signals from a source, such as accelerator and brake sensors, and encode them into a digital message that meets the CAN 2.0B communication protocol standard. Likewise, software can be used to extract data from …

Autonomous Guided Vehicle Frame For Outdoor Use, Thomas Mcgrath

Williams Honors College, Honors Research Projects

The overall goal for my project is to design a durable Autonomous Guided Vehicle (AGV) frame intended for carrying a heavy load over outdoor terrain. I will not be designing a complete vehicle, only the basic structure that can be used to build a complete AGV on. There will be complete 3D models of the design and its individual parts. I also would like to provide limited Finite Element Analysis of the design using ANSYS software to determine weaknesses and methods for improvement. The design I create is meant to be used as a framework for complete outdoor AGV designs. …

Piezoelectric Energy Harvester Improvement, Nathan Embaugh, Jason Mack, Jeremiah Fitzgerald, Zachary J. Lindsey

Williams Honors College, Honors Research Projects

The energy harvester is used to convert a portion of the tire deflection waste energy to power up tire embedded sensors. A piezoelectric energy harvester is designed and some preliminary tests are done on it. So far, it has been shown that this design is sufficient for tire application. The team will need to modify the design of the energy harvester, the measurement setup and add a temperature and a strain senor to the existing setup so that the tire deflection and temperature can be measured and at the same time the energy harvester should be tested to see how …

Anti-Roll Bar For Sae Baja Vehicle, Jennifer Bulgrin, Zachary A. Gnabah, Scott P. Toth

Williams Honors College, Honors Research Projects

This report explores the need to improve the Zips Baja vehicle handling performance. This will be achieved by designing an anti-roll bar system for the rear suspension of the Zips Baja vehicle to decrease the turning radius of the vehicle. The project develops specific goals to achieve increased performance, goes through the engineering design cycle to create a prototype, evaluate its effectiveness, optimize the design through several iterations, and design a final solution. After sub-functions have been determined, conceptual ideas for completing all sub-functions were evaluated and a conceptual design was selected to proceed into the embodiment design phase. Once …

Carbon Fiber Racing Wheel, Megan Sanok, Melissa Furdak, Sydney Schipani

Williams Honors College, Honors Research Projects

Industry today thrives off of competition; everybody wants their product to be the best. Across almost every field of manufacturing and design, there is a pattern of factors that companies strive for when producing their specialized products. The most effective companies can create a commodity that is relatively inexpensive, easy to manufacture, and has the ability to meet high standards. As engineers, it is ingrained in us that there is always room for improvement, and that we have been given the tools to make it happen.

When evaluating what needed to be improved in our daily lives, the SAE Zips …

Sae Baja Custom Caliper And Upright Design, Katelynn R. Kise

Williams Honors College, Honors Research Projects

The Zips Baja Off-Road Racing team had a successful 2018 season however some aspects of the car needed to be updated and improved for the 2019 season. This reports captures the design cycle performed to improve the cost, integration, and reliability of the front braking caliper and upright.

Continuously Variable Transmission Design, Nicholas Wurst

Williams Honors College, Honors Research Projects

Continuously variable transmissions (CVT's) have been an alternative to traditional transmissions for internal combustion gas or diesel engines. They allow for an infinite number of gear ratios for better fuel economy and performance. One drawback to the CVT is that the belt between the two pulleys often wears or fails prematurely causing the entire CVT to need to be replaced. An alternative method for creating infinite gear ratios within a certain range without the need for a belt is the main objective of this project. The goal of the alternative design is to provide a concept that proves a CVT …

Intelligent Ground Vehicle Competition, Austin R. Tyler, Chris R. Estock, Johnathan P. Johenning, Garrett W. Chonko, Allen C. Gilleland

Williams Honors College, Honors Research Projects

The Intelligent Ground Vehicle Competition (IGVC) draws teams from various universities to compete in the annual autonomous vehicle challenge at the Oakland University campus. To compete, a vehicle must be fully autonomous and can navigate a course designated by various obstacles and painted white lines. Some design challenges are motor control, navigation, environment sensing and safety. A complex navigation system will utilize several tools including a high-precision differential GPS. The vehicle’s surroundings will be mapped using a combination of Light Detection and Ranging (LiDAR) and computer-vision enabled imaging. To comply with IGVC rules, the vehicle must also follow several safety …

Compact Electric Personal Transport, James M. Maganja Mr.

Williams Honors College, Honors Research Projects

The goal of this project was to design a compact and powerful personal transport vehicle around the high performance electric power systems associated with large radio controlled aircraft. The relatively powerful and lightweight components associated with these models are the perfect candidate for this application. The selected electric motor for instance is rated at 3kW of continuous power with a mass of just 384 grams.

There were engineering challenges that arose from using these types of components for a vehicle application. At its designed operating voltage the motor will be spinning at around 25,000 rpm. This will require a novel …

2016 Fsae Electric Vehicle Pedal Assembly Design, Evan Beery

Williams Honors College, Honors Research Projects

The purpose of this project was to design and produce the pedal box assembly for the electric formula SAE racecar team’s 2016 racecar. To complete this project, a working 3D model and corresponding blueprints were created. Materials were selected, machined, and assembled. FEA software was used to verify the design. The final step was manufacturing and assembling all the components together and placing them in the racecar. The precision machining was completed on campus at the University of Akron, and was considered a vital measurable of the project.

This assembly allows for the actuation of two aluminum pedals. One pedal …

Optimization Of Formula Sae Electric Vehicle Frame With Finite Element Analysis, Alexander Prorok

Williams Honors College, Honors Research Projects

Optimization of Formula SAE Electric Vehicle Frame with Finite Element Analysis

Design Of The University Of Akron's 2015 Fsae Electric Vehicle Braking System, Nicholas D. Galbincea

Williams Honors College, Honors Research Projects

The following report encompasses the design of the 2015 University of Akron’s FSAE formula electric braking system. The system is one based on hydraulic braking and designed for a one man performance racing vehicle. The objective of the system is to convert the kinetic energy of the vehicle into thermal energy, allowing the vehicle to decelerate optimally and safely. The design includes three major categories: calculation and evaluation of the hydraulic system in order to select calipers and master cylinders, the design of the pedal box, and the design of the rotors.

The results and findings of the proceeding report …

Designing A Heat Sink For Lithium-Ion Battery Packs In Electric Vehicles, Dylan Irvine, Evan Foreman, Christopher B. Remington, Aaron Jackson, Sam Endrizzi

Williams Honors College, Honors Research Projects

This report addresses the concepts and implementation of fluid cooled heat sink designs for an electric or hybrid vehicle battery. To determine the battery’s temperature and heat flux profile, testing was performed by measuring these values at multiple locations on a lithium-ion pouch battery using heat flux sensors and thermocouples during the charge and discharge cycles of the battery. Once the data was collected and analyzed, trendlines were fit to the heat flux data then used to create equations for the heat flux profile during the discharging stage. Each equation represented a specific region on the battery geometry. Four heat …

Designing A Heat Sink For Lithium-Ion Battery Packs In Electric Vehicles, Evan Foreman, Dylan Irvine, Aaron Jackson, Christopher Brandon Remington, Sam Endrizzi

Williams Honors College, Honors Research Projects

This report addresses the concepts and implementation of fluid cooled heat sink designs for an electric or hybrid vehicle battery. To determine the battery’s temperature and heat flux profile, testing was performed by measuring these values at multiple locations on a lithium-ion pouch battery using heat flux sensors and thermocouples during the charge and discharge cycles of the battery. Once the data was collected and analyzed, trendlines were fit to the heat flux data then used to create equations for the heat flux profile during the discharging stage. Each equation represented a specific region on the battery geometry. Four heat …

Composite Tie Rod Research, Design And Testing For Sae Baja, Amanda M. Nauman

Williams Honors College, Honors Research Projects

Composite materials have become increasing popular in recent years. For the Baja SAE team, composites are typically only used for body panels. To grow as a team and to earn additional points in design competition, it was decided to explore composite use in mechanical applications, specifically for the tie rods. Research was conducted, looking into composite materials basics, types, and material properties. Additionally, manufacturing was explored, including a few projects separate from the tie rod application. 3D models were created after the materials were selected, and FEA analysis was conducted on the parts. Once theoretical testing was finished, the physical …