Aerospace Engineering Commons^™

Validation Of Proposed Metrics For Two-Body Abrasion Scratch Test Analysis Standards, Ryan L. Kobrick, David M. Klaus, Kenneth W. Street

Ryan L. Kobrick

The objective of this work was to evaluate a set of standardized metrics proposed for characterizing a surface that has been scratched from a two-body abrasion test. This is achieved by defining a new abrasion region termed “Zone of Interaction” (ZOI). The ZOI describes the full surface profile of all peaks and valleys, rather than just measuring a scratch width as currently defined by the ASTM G 171 Standard. The ZOI has been found to be at least twice the size of a standard width measurement, in some cases considerably greater, indicating that at least half of the disturbed surface …

Validation Of Proposed Metrics For Two-Body Abrasion Scratch Test Analysis Standards: In Principle, Any Scratch Can Be Analyzed By This Method, Kenneth W. Street, Ryan L. Kobrick, David M. Klaus

Ryan L. Kobrick

Abrasion of mechanical components and fabrics by soil on Earth is typically minimized by the effects of atmosphere and water. Potentially abrasive particles lose sharp and pointed geometrical features through erosion. In environments where such erosion does not exist, such as the vacuum of the Moon, particles retain sharp geometries associated with fracturing of their parent particles by micrometeorite impacts. The relationship between hardness of the abrasive and that of the material being abraded is well understood, such that the abrasive ability of a material can be estimated as a function of the ratio of the hardness of the two …

Developing Abrasion Test Standards For Evaluating Lunar Construction Materials, Ryan L. Kobrick, David M. Klaus, Kenneth W. Street

Ryan L. Kobrick

Operational issues encountered by Apollo astronauts relating to lunar dust were catalogued, including material abrasion that resulted in scratches and wear on spacesuit components, ultimately impacting visibility, joint mobility and pressure retention. Standard methods are being developed to measure abrasive wear on candidate construction materials to be used for spacesuits, spacecraft, and robotics. Calibration tests were conducted using a standard diamond stylus scratch tip on the common spacecraft structure aluminum, Al 6061-T6. Custom tips were fabricated from terrestrial counterparts of lunar minerals for scratching Al 6061-T6 and comparing to standard diamond scratches. Considerations are offered for how to apply standards …

Educating The Space Scientists At Embry-Riddle Through Design, Build And Fly Rocketry Experience, Pedro Llanos, Robert E. Haley, Sathya Gangadharan

Pedro J. Llanos (www.AstronauticsLlanos.com)

Investigation Of The Evolution Of Hydrophobicity And Wettability Of Paper In Multi-Color Printing Process, C Aydemir, A Karademir, S Imamoglu, Bilge N. Altay, Paul D. Fleming, D Tutak

Bilge Nazli Altay

Assessment And Comparison Of Aviation Manufacturing Industries Throughout Mexico And Brazil, Omar E. Morsi, Kelly A. Whealan-George, Aaron D. Clevenger

Aaron D. Clevenger

This literature review serves to provide insight and understanding in regards to the evolving aviation manufacturing industry throughout the globe and more specifically, Mexico and Brazil. Increased demand for aircraft units both in the commercial and private sectors have led to unprecedented expansions in aircraft manufacturing across the industry. In order to illuminate certain potentials and current growth levels of such industries, this review will delve into an array of information and specifications in regards to economic, political, and cultural influences throughout both Mexican and Brazilian markets respectively. In conclusion, the review will identify the transformation of an aviation manufacturing …

Senior Design - Hybrid Rocket Conceptual Design, Hardeo Chin

Hardeo Chin

Automatic Building Change Detection In Wide Area Surveillance, Paheding Sidike, Almabrok Essa, Fatema Albalooshi, Vijayan K. Asari, Varun Santhaseelan

Vijayan K. Asari

We present an automated mechanism that can detect and characterize the building changes by analyzing airborne or satellite imagery. The proposed framework can be categorized into three stages: building detection, boundary extraction and change identification. To detect the buildings, we utilize local phase and local amplitude from monogenic signal to extract building features for addressing issues of varying illumination. Then a support vector machine with Radial basis kernel is used for classification. In the boundary extraction stage, a level-set function with self-organizing map based segmentation method is used to find the building boundary and compute physical area of the building …

Comment On Faa Rule Revision - Transport Category Aircraft, Paul F. Eschenfelder, Valter Battistoni

Paul F. Eschenfelder

No abstract provided.

Consideration Of The Use Of An Origami Style Solar Panel Array For A Space Solar Power Generation Satellite, Landon Klein, Tristan Plante, Alex Holland, Benjamin Kading, Jeremy Straub, David Whalen

Jeremy Straub

Since the beginning of the space race, space exploration has been an important part of America’s technological develop-ment. The notion of a power-intensive [1] mission to Mars, which utilizes 3D printing has been proposed. Space Solar Power can supply energy for this mission. This paper presents an Origami solar panel, based on work by [2], that can supply power to an outpost on Mars.

Cubesat Deployable Solar Panel System, Thomas Mcguire, Skye Leake, Michael Parsons, Michael Hirsch, Benjamin Kading, Jeremy Straub, David Whalen

Jeremy Straub

CubeSats are small spacecraft with a nominal size of 10 cm x 10 cm x 10 cm and a mass of 1.33 kg [1] (though some launch providers are now supporting expanded mass levels). While the CubeSat form factor has re-duced the time and cost of spacecraft development, the required resources are still beyond the grasp of many colleges and universities. The Open Prototype for Educational Nanosats (OPEN) aims to solve this problem. OPEN is an inexpen-sive modular CubeSat that can be produced with a parts budget of less than $5,000 [2]. The OpenOrbiter pro-gram is working to develop this …

Design Of A 1-U Cubesat Structure For The Open Prototype For Educational Nanosats, Benjamin Kading, Jeremy Straub, Ronald Marsh

Jeremy Straub

CubeSats are a class of small satellites that have recently gained significant interest and are being developed and used for engineering test missions, bona fide research and various other applications. A 1-U CubeSat (the orig-inal form factor) has nominal dimensions of 10 cm x 10 cm x 10 cm and a mass of no more than 1.33 kg [1](however, some integrators are now consistently allow-ing higher mass levels). Due to their small size and the demonstrated ability to successfully use consumer-grade electronics in low-Earth orbit, CubeSats cost sig-nificantly less than larger sized satellites [2]. These re-duced costs, however, are still …

The Use Of Additive Manufacturing For Cubesat Design And Testing, Jeremy Straub, Ronald Marsh, Scott Kerlin

Jeremy Straub

In developing a small spacecraft, the integration of numerous systems in a small area is a key challenge. It is easy to overlook how various component parts will integrate or have multiple sub-groups utilize un-filled space without realizing that they are creating a resource conflict. Additionally, the manufacturability of the final design is a key consideration. For all of these reasons, developing low-cost and incremental prototypes is a engineering ‘best practice’ for small spacecraft development.

Characterization Of Waviness In Wind Turbine Blades Using Air Coupled Ultrasonics, Sunil Kishore Chakrapani, Vinay Dayal, David K. Hsu, Daniel J. Barnard, Andrew Gross

Sunil Kishore Chakrapani

Waviness in glass fiber reinforced composite is of great interest in composite research, since it results in the loss of stiffness. Several NDE techniques have been used previously to detect waviness. This work is concerned with waves normal to the plies in a composite. Air‐coupled ultrasonics was used to detect waviness in thick composites used in the manufacturing of wind turbine blades. Composite samples with different wave aspect ratios were studied. Different wavy samples were characterized, and a three step process was developed to make sure the technique is field implementable. This gives us a better understanding of the effect …

Inspection And Evaluation Of Dry Fibers In Thick Composites, Vinay Dayal, Sunil Chakrapani, Daniel Barnard

Sunil Kishore Chakrapani

This paper presents the investigation of dry fibers in thick composites. Dry fibers can be defined as lack of epoxy in localized regions. These local regions act as potential defects in thick composites under compressive loads and act as an initiation point for defects such as matrix cracking and delamination. Detection and characterization of dryness in glass/epoxy composites, with thickness greater than one inch, is presented in this paper. One inch samples with dry fibers were fabricated and tested. Detection is carried out with the help of air coupled ultrasonics in both through transmission and singled sided inspection. To characterize …

Ultrasonic Testing Of Adhesive Bonds Of Thick Composites With Applications To Wind Turbine Blades, Sunil Kishore Chakrapani, Vinay Dayal, Ryan Krafka, Aaron Eldal

Sunil Kishore Chakrapani

This paper discusses the use of pulse echo based ultrasonic testing for the inspection of adhesive bonds between very thick composite plates (thickness greater than 30 mm). Large wind turbine blades use very thick composite plates for its main structural members, and the inspection of adhesive bond-line is very vital. A wide gamut of samples was created by changing the thickness of plate and the adhesive. The influence of experimental parameters such as frequency on measurement is studied in this paper. Two different frequencies are chosen, and the measurement error bars are determined experimentally. T-Ray measurements were used to verify …

Ultrasonic Rayleigh Wave Inspection Of Waviness In Wind Turbine Blades: Experimental And Finite Element Method, Sunil Kishore Chakrapani, Vinay Dayal, Daniel J. Barnard, Aaron Eldal, Ryan Krafka

Sunil Kishore Chakrapani

This paper presents the investigation of discrete, out-of-plane waviness in thick composite plates with applications to wind turbine blades. The investigation was carried out with the help of air coupled ultrasonics and a two-step procedure was framed to assist production line implementation. The first step involved detection of marcels, and the second step involved the characterization of these marcels with the help of an index called aspect ratio. A set of standardized samples with known aspect ratios were fabricated and used for this study. Finite element models were created to understand the wave propagation in wavy composite plates. All the …

Inspection Of Helicopter Rotor Blades With The Help Of Guided Waves And "Turning Modes": Experimental And Finite Element Analysis, Daniel J. Barnard, Sunil Kishore Chakrapani, Vinay Dayal

Sunil Kishore Chakrapani

Modern helicopter rotor blades constructed of composite materials offer significant inspection challenges, particularly at inner structures, where geometry and differing material properties and anisotropy make placement of the probing energy difficult. This paper presents an application of Lamb waves to these structures, where mode conversion occurs at internal geometric discontinuities. These additional modes were found to successfully propagate to the targeted regions inside the rotor and back out, allowing evaluation of the structure. A finite element model was developed to simulate wave propagation and mode conversion in the structure and aid in identifying the signals received in the laboratory experiment. …

Investigation Of Waviness In Wind Turbine Blades: Structural Health Monitoring, Sunil Kishore Chakrapani, Vinay Dayal, Daniel J. Barnard

Sunil Kishore Chakrapani

Waviness in composite wind turbine blades was detected and characterized with the help of air coupled ultrasonics. Based on the aspect ratio, the detected marcels are either accepted or rejected. A passive structural health monitoring approach has been presented here to monitor the accepted marcels above a threshold. The fatigue life of specimen is most affected in the presence of a marcel. Hence this study focused on the damage evaluation after fatigue testing. Wavy laminate was subjected to fatigue load to investigate the fracture mechanisms near the marcel. Different types of defects were identified from this study and were used …

The Formulation And Computation Of The Nonlocal J-Integral In Bond-Based Peridynamics, Wenke Hu, Youn Doh Ha, Florin Bobaru, Stewart A. Silling

Florin Bobaru Ph.D.

This work presents a rigorous derivation for the formulation of the J-integral in bond-based peridynamics using the crack infinitesimal virtual extension approach. We give a detailed description of an algorithm for computing this nonlocal version of the J-integral.We present convergence studies (m-convergence and δ-convergence) for two different geometries: a single edge-notch configuration and a double edge-notch sample.We compare the results with results based on the classical J-integral and obtained from FEM calculations that employ special elements near the crack tip.We identify the size of the nonlocal region for which the peridynamic J-integral value is near the classical FEM solutions.We discuss …

The Meaning, Selection, And Use Of The Peridynamic Horizon And Its Relation To Crack Branching In Brittle Materials, Florin Bobaru, Wenke Hu

Florin Bobaru Ph.D.

This note discusses the peridynamic horizon (the nonlocal region around a material point), its role, and practical use in modeling. The objective is to eliminate some misunderstandings and misconceptions regarding the peridynamic horizon. An example of crack branching in a nominally brittle material (homalite) is addressed and we show that crack branching takes place without wave interaction. We explain under what conditions the crack propagation speed depends on the horizon size and the role of incident stress waves on this speed.

Peridynamic Model For Dynamic Fracture In Unidirectional Fiber-Reinforced Composites, Wenke Hu, Youn Doh Ha, Florin Bobaru

Florin Bobaru Ph.D.

We propose a computational method for a homogenized peridynamics description of fiber-reinforced composites and we use it to simulate dynamic brittle fracture and damage in these materials. With this model we analyze the dynamic effects induced by different types of dynamic loading on the fracture and damage behavior of unidirectional fiber-reinforced composites. In contrast to the results expected from quasi-static loading, the simulations show that dynamic conditions can lead to co-existence of and transitions between fracture modes; matrix shattering can happen before a splitting crack propagates. We observe matrix–fiber splitting fracture, matrix cracking, and crack migration in the matrix, including …

Crack Nucleation In A Peridynamic Solid, S. Silling, O. Weckner, E. Askari, Florin Bobaru

Florin Bobaru Ph.D.

A condition for the emergence of a discontinuity in an elastic peridynamic body is proposed, resulting in a material stability condition for crack nucleation. The condition is derived by determining whether a small discontinuity in displacement, superposed on a possibly large deformation, grows over time. Stability is shown to be determined by the sign of the eigenvalues of a tensor field that depends only on the linearized material properties. This condition for nucleation of a discontinuity in displacement can be interpreted in terms of the dynamic stability of plane waves with very short wavelength. A numerical example illustrates that cracks …

Studies Of Dynamic Crack Propagation And Crack Branching With Peridynamics, Youn Doh Ha Ph.D., Florin Bobaru Ph.D.

Florin Bobaru Ph.D.

In this paper we discuss the peridynamic analysis of dynamic crack branching in brittle materials and show results of convergence studies under uniform grid refinement (m-convergence) and under decreasing the peridynamic horizon (δ-convergence). Comparisons with experimentally obtained values are made for the crack-tip propagation speed with three different peridynamic horizons.We also analyze the influence of the particular shape of themicro-modulus function and of different materials (Duran 50 glass and soda-lime glass) on the crack propagation behavior. We show that the peridynamic solution for this problem captures all the main features, observed experimentally, of dynamic crack propagation and branching, as well …

Open Beyond Orbit: Using The Designs From The Open Prototype For Educational Nanosats Outside Of Earth Orbit, Jeremy Straub

Jeremy Straub

This paper presents an overview of the Open Prototype for Educational NanoSats (OPEN) and its prospective use in interplanetary missions. OPEN is framework to facilitate the low-cost creation of CubeSat-class spacecraft via using publically available (provided by the OPEN project) de- signs, software, fabrication instructions and test plans. The base open configuration is designed to be able to be produced with a parts budget of under $5,000. Despite this low cost, it is a very ro- bust spacecraft (with capabilities meeting or exceeding many of the vendor-kit solutions which cost eight-or-more times this amount).

Two approaches for using the OPEN …

Work To-Date On Mechanical Design For An Open Hardware Spacecraft, Jacob Brewer, Brian Badders, Josh Berk, Jeremy Straub

Jeremy Straub

The OpenOrbiter CubeSat seeks to demonstrate the designs created for the Open Prototype for Educational NanoSats (OPEN) initiative. OPEN provides a set of freely available design documents that can be utilized by educational and research teams worldwide. The OPEN structure implements a different strategy than most other CubeSats, allowing it to maximize the use of the overhang space (an area of space between the supports for the frame rails and the wall in the PPOD deployer). It also provides a location for payload components or a propellant tank at the spacecraft’s center of mass. This design is enabled by a …

Stemsat: An Iss Cubesat Program Based On Spare Parts, Anders Nervold, Josh Berk, Jeremy Straub

Jeremy Straub

With the national government’s focus on driving STEM-education, it is important to provide hands-on ave-nues where students can engage with, and accumulate ex-perience working directly with projects within their fields of interest. The Student Technology Emersion Satellite (STEMSat), provides an avenue for students to become in-volved in CubeSat design and development with only mi-nor hardware and monetary resources, and without being dependent on a launch.

STEMSats are CubeSat satellites that are created from spare parts, residual tools and equipment, obsolete mate-rials, and other types of trash aboard the ISS. A list of all the excess items available for such a …

The Open Prototype For Educational Nanosats: Fixing The Other Side Of The Small Satellite Cost Equation, Josh Berk, Jeremy Straub, David Whalen

Jeremy Straub

Government supported nano-satellite launch programs and emerging commercial small satellite launch services are reducing the cost of access to space for educational and other CubeSat projects. The cost and complexity of designing and building these satellites remains a vexing complication for many would be CubeSat aspirants. The Open Prototype for Educational NanoSats (OPEN), a proposed nano-satellite development platform, is described in this paper. OPEN endeavors to reduce the costs and risks associated with educational, government and commercial nano-satellite development. OPEN provides free and publicly available plans for building, testing and operating a versatile, low-cost satellite, based on the standardized CubeSat …

Blended Isogeometric Shells, D. J. Benson, S. Hartmann, Y. Bazilevs, Ming-Chen Hsu, T.J.R. Hughes

Ming-Chen Hsu

We propose a new isogeometric shell formulation that blends Kirchhoff–Love theory with Reissner–Mindlin theory. This enables us to reduce the size of equation systems by eliminating rotational degrees of freedom while simultaneously providing a general and effective treatment of kinematic constraints engendered by shell intersections, folds, boundary conditions, the merging of NURBS patches, etc. We illustrate the blended theory’s performance on a series of test problems.

Isogeometric Fluid–Structure Interaction Analysis With Emphasis On Non-Matching Discretizations, And With Application To Wind Turbines, Y. Bazilevs, Ming-Chen Hsu, M. A. Scott

Ming-Chen Hsu

In this paper we develop a framework for fluid–structure interaction (FSI) modeling and simulation with emphasis on isogeometric analysis (IGA) and non-matching fluid–structure interface discretizations. We take the augmented Lagrangian approach to FSI as a point of departure. Here the Lagrange multiplier field is defined on the fluid–structure interface and is responsible for coupling of the two subsystems. Thus the FSI formulation does not rely on the continuity of the underlying function spaces across the fluid–structure interface in order to produce the correct coupling conditions between the fluid and structural subdomains. However, in deriving the final FSI formulation the interface …