Engineering Commons^™

Modelling The Softening Behaviour During Galvanizing Of Various Steel Grades, Kevin Banks, Rorisang Maubane, Thabang Makwena

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Modelling The Softening Behaviour During Galvanizing Of Various Steel Grades, Kevin Banks, Rorisang Maubane, Thabang Makwena

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Temperature Distributions Influencing Lateral Spread In Industrial Hot Rolling, Baohui Tian, Siegfried Kleber, Silvia Zinner, Peter Markiewicz

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Evaluation Of Redundancy Of Twin Steel Box-Girder Bridges, Huy V. Pham

FIU Electronic Theses and Dissertations

Based on the definition given in the AASHTO LRFD Bridge Design Specifications, twin steel box-girder bridges are classified as bridges with fracture critical members (FCMs), in which a failure of a tension member is expected to lead to a collapse of the bridge. However, a number of such bridges with either a partial or full-depth crack in one girder have been reported and are still providing service without collapsing. The main objective of this research project is to understand the behavior of twin steel box-girder bridges and to develop methods for evaluating their redundancy level in the event of the …

Dynamic Elasto-Plastic Behavior Of Steel Building Sub-Assemblage Including Cfrp Retrofitting Under Impact Load, Ali Mohammed Salih Aloosi

Civil & Environmental Engineering Theses & Dissertations

This dissertation presents the outcome of a theoretical and experimental study of the dynamic as well as the quasi-static elasto-plastic behavior of a steel building sub-assemblage including carbon fiber reinforced polymer (CFRP) retrofitting. The steel sub-assemblage consists of a beam-column attached to a pair of beams at its top end while its bottom end is fixed. An apparatus is constructed and used for conducting a series of experiments by applying a lateral impact load on the beam-column in the presence or absence of a static axial load. An innovative procedure for determining the shape of the forcing function caused by …

Analysis Of Fatigue Crack Propagation In Welded Steels, Roberto Angelo Demarte

Master's Theses (2009 -)

This thesis presents the study of fatigue crack propagation in a low carbon steel (ASTM A36) and two different weld metals (AWS A5.18 and AWS A5.28). Fatigue crack propagation data for each weld wire is of interest because of its use for predicting and analyzing service failures. Fatigue crack growth test specimens were developed and fabricated for the low carbon steel base metal and for each weld wire. Weld specimens were stress relieved prior to fatigue testing. Specimens were tested on a closed-loop servo hydraulic test machine at two different load ratios. Fatigue test data was collected to characterize both …

Threshold Chloride Concentration Of Stainless Steels In Simulated Concrete Pore Solution, Hailong Wang, Jiayan Ling, Xiaoyan Sun

International Conference on Durability of Concrete Structures

To evaluate whether stainless steel can replace carbon steel as rebar in reinforced concrete structures exposed to aggressive environment, the threshold chloride concentration of carbon steel, austenitic and duplex stainless steels were experimentally studied in this paper. The solutions with pH ranging from 9.5 to 13.6 were used herein to simulate the pore liquids in both alkaline and carbonated concretes. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) tests were carried out in the solutions with chloride concentration ranging from 0 to 5.0M and at a temperature around 25°C. The activation of pitting corrosion was determined when corrosion current increased and …

Performance Assessment Of Deteriorated And Retrofitted Steel Hp Piles, Joshua Steelman, Steven Stauffer

Nebraska Department of Transportation: Research Reports

No abstract provided.

Steel Compression Members With Partial-Length Reinforcement, Morgan Herrell

Electronic Thesis and Dissertation Repository

Steel wide-flange columns in existing truss bridges may be built-up with flange cover plate reinforcement to increase compressive capacity. This thesis investigates the use of partial-length steel cover plates about column mid-height to improve the weak-axis buckling resistance.

The present research first reviews literature concerning the Euler buckling of members with partial-length reinforcement. Inelastic buckling is simulated by 3-D finite element analysis accounting for cover plate length, cover plate area, bolt hole perforations, yield stresses, residual and locked-in dead load stresses, and initial out-of-straightness. The model is validated by a load test of a full-scale column with bolted reinforcement plates. …

Induction Local Softening Of Advanced High Strength Steel, Jorge Saul Cisneros

Wayne State University Theses

This study was to determine the important parameters regarding induction local softening of dual phase steel with improved manufacturability for autobody stamping. Samples were inductively heat-treated, and then tested using micro hardness test, tensile test, microstructure analysis, and x-ray diffraction analysis. It was found that above 800oC there was a significant reduction in hardness. The cooling rate was found to be the most important parameter affecting the final properties of the steel. The tensile test showed a significant increase in total elongation with a small reduction in ultimate tensile strength. These factors led to the ultimate increase in formability. X-ray …

Effect Of Deformation On Microstructure And Mechanical Properties Of Dual Phase Steel Produced Via Strip Casting Simulation, Zhiping Xiong, Andrii Kostryzhev, Nicole Stanford, Elena V. Pereloma

Faculty of Engineering and Information Sciences - Papers: Part A

The strip casting is a recently appeared technology with a potential to significantly reduce energy consumption in steel production, compared to hot rolling and cold rolling. However, the quantitative dependences of the steel microstructure and mechanical properties on strip casting parameters are unknown and require investigation. In the present work we studied the effects of strain and interrupted cooling temperature on microstructure and mechanical properties in conventional dual phase steel (0.08C-0.81Si-1.47Mn-0.03Al wt%). The strip casting process was simulated using a Gleeble 3500 thermo-mechanical simulator. The steel microstructures were studied using optical, scanning and transmission electron microscopy. Mechanical properties were measured …

Combined Bearing And Shear-Out Capacity Of Structural Steel Bolted Connections, Lip H. Teh, Mehmet Eren Uz

Faculty of Engineering and Information Sciences - Papers: Part A

This study is concerned with the strength limit state of serial bolted connections in structural steel plates. It points out that the ultimate load capacity of a serial bolted connection failing in combined bearing and shear-out cannot be computed as the simple sum of the respective ultimate bearing and ultimate shear-out capacities, which is implicitly permitted in design specifications worldwide. Based on the laboratory test results of 10 hot-rolled steel plate specimens composed of three different grades with nominal thicknesses ranging from 5 to 8 mm, the paper first establishes the ultimate bearing coefficient of a 20-mm bolted connection in …

Shape Optimisation Of Cold-Formed Steel Columns With Manufacturing Constraints Using The Hough Transform, Bin Wang, Benoit P. Gilbert, Adrien M. Molinier, Hong Guan, Lip H. Teh

Faculty of Engineering and Information Sciences - Papers: Part A

This paper introduces manufacturing constraints into a recently developed evolutionary algorithm for shape optimisation of CFS profiles. The algorithm is referred to as "self-shape optimisation" and uses Genetic Algorithm (GA) together with the Augmented Lagrangian (AL) method to avoid ill-conditioned problems. Simple manufacturing rules derived from the limitations of current cold-forming processes, i.e. a limited ability to form continuously curved surfaces without discrete bends, are described in the paper and incorporated into the algorithm. The Hough transform is used to detect straight lines and transform arbitrarily drawn cross-sections into manufacturable ones. Firstly, the algorithm is verified against a known optimisation …

Microstructures And Mechanical Properties Of Trip Steel Produced By Strip Casting Simulated In The Laboratory, Zhiping Xiong, Andrii Kostryzhev, Ahmed A. Saleh, Liang Chen, Elena V. Pereloma

Faculty of Engineering and Information Sciences - Papers: Part A

Conventional transformation induced plasticity (TRIP) steel (0.17C-1.52Si-1.61Mn-0.03Al, wt%) was produced via strip casting technology simulated in the laboratory. Effects of holding temperature, holding time and cooling rate on ferrite formation were studied via analysis of the continuous cooling transformation diagram obtained here. A typical microstructure for conventional TRIP steels consisting of ~ 0.55 fraction of polygonal ferrite with bainite, retained austenite and martensite was obtained. However, coarse prior austenite grain size of ~80 μm led to large polygonal ferrite grain size of ~17 μm, coarse second phase regions of ~21 μm size, small amount of retained austenite (0.02-0.045) and the …

On The Feasibility Of Partial Slip Reversal And De-Twinning During The Cyclic Loading Of Twip Steel, Ahmed A. Saleh, Bjorn Clausen, Donald W. Brown, Elena V. Pereloma, Christopher H. J Davies, Carlos N. Tome, Azdiar A. Gazder

Faculty of Engineering and Information Sciences - Papers: Part A

A recently modified Elasto-Plastic Self-Consistent (EPSC) model which empirically accounts for both intergranular and intragranular back stresses has been successfully used to simulate the cyclic (tension-compression) loading behaviour of an Fe-24Mn-3Al-2Si-1Ni-0.06C TWinning Induced Plasticity (TWIP) steel between strain limits of ±1%. Lattice strain measurements acquired via in-situ neutron diffraction were used to further validate the modelling results. An improved prediction of the pronounced Bauschinger effect during unloading is achieved when the reversibility of partial slip in the 〈112〉 direction is accounted for. This result indicates a potential contribution of the stress-induced separation of partial dislocations to the observed early yielding …

Influence Of Cr-Rich Oxide Scale On Sliding Wear Mechanism Of Ferritic Stainless Steel At High Temperature, Xiawei Cheng, Zhengyi Jiang, Buyung Kosasih, Hui Wu, Suzhen Luo, Laizhu Jiang

Faculty of Engineering and Information Sciences - Papers: Part A

The tribological tests of a ferritic stainless steel (FSS) 445 in contact with high-speed steel (HSS) were performed on a high-temperature pin-on-disc tribometer. Wear exhibited significant difference when the FSS 445 was oxidised with a Cr-rich oxide scale on the surface. The HSS pin displayed adhesive wear when there was no oxide scale on the stainless steel disc, and in the early stages, the coefficient of friction fluctuated significantly, but the level of wear changed as Cr2O3 particles formed. The wear was then reduced, and the coefficient of friction remained stable. The Cr-rich oxide scale which formed on the stainless …

Design-Oriented Stress–Strain Model For Concrete Under Combined Frp-Steel Confinement, G Lin, Tao Yu, Jin Guang Teng

Faculty of Engineering and Information Sciences - Papers: Part A

Extensive research has been conducted on fiber-reinforced polymer (FRP)-confined plain and RC columns, leading to a large number of stress–strain models. Most of these models have been developed for FRP-confined plain concrete and are thus applicable only to concrete in FRP-confined RC columns with a negligible amount of transverse steel reinforcement. The few models that have been developed for concrete under the combined confinement of FRP and transverse steel reinforcement are either inaccurate or too complex for direct use in design. This paper presents an accurate design-oriented stress–strain model for concrete under combined FRP-steel confinement in FRP-confined circular RC columns. …

Microstructure And Mechanical Properties Of Strip Cast Trip Steel Subjected To Thermo-Mechanical Simulation, Zhiping Xiong, Andrii Kostryzhev, Liang Chen, Elena V. Pereloma

Faculty of Engineering and Information Sciences - Papers: Part A

Instead of hot rolling and cold rolling followed by annealing, strip casting is a more economic and environmentally friendly way to produce transformation-induced plasticity (TRIP) steels. According to industrial practice of strip casting, rapid cooling in this work was achieved using a dip tester, and a Gleeble 3500 thermo-mechanical simulator was used to carry out the processing route. A typical microstructure of TRIP steels, which included ~0.55 fraction of polygonal ferrite with bainite, retained austenite and martensite, was obtained. The effects of deformation (0.41 reduction) above non-recrystallisation temperature, isothermal bainite transformation temperature and the size of second phase region on …

Experimental And Numerical Study On The Effect Of Zddp Films On Sticking During Hot Rolling Of Ferritic Stainless Steel Strip, Liang Hao, Zhengyi Jiang, Dongbin Wei, Dianyao Gong, Xiawei Cheng, Jingwei Zhao, Suzhen Luo, Laizhu Jiang

Faculty of Engineering and Information Sciences - Papers: Part A

The aim of this study is to investigate the effect of zinc dialkyl dithio phosphate (ZDDP) films on sticking during hot rolling of a ferritic stainless steel strip. The surface characterization and crack propagation of the oxide scale are very important for understanding the mechanism of the sticking. The high-temperature oxidation of one typical ferritic stainless was conducted at 1373 K (1100 °C) for understanding its microstructure and surface morphology. Hot-rolling tests of a ferritic stainless steel strip show that no obvious cracks among the oxide scale were observed with the application of ZDDP. A finite element method model was …

Waste Activated Sludge Hydrolysis And Acidification: A Comparison Between Sodium Hydroxide And Steel Slag Addition, Ying Zhang, Chaojie Zhang, Xuan Zhang, Leiyu Feng, Yongmei Li, Qi Zhou

Faculty of Engineering and Information Sciences - Papers: Part A

Alkaline treatment with steel slag and NaOH addition were investigated under different pH conditions for the fermentation of waste activated sludge. Better performance was achieved in steel slag addition scenarios for both sludge hydrolysis and acidification. More solubilization of organic matters and much production of higher VFA (volatile fatty acid) in a shorter time can be achieved at pH. 10 when adjusted by steel slag. Higher enzyme activities were also observed in steel slag addition scenarios under the same pH conditions. Phosphorus concentration in the supernatant increased with fermentation time and pH in NaOH addition scenarios, while in contrast most …

Characterisation And Resource Development Of Steel Plant By-Product Streams, Raymond Longbottom, Brian J. Monaghan, Guangqing Zhang, Sheng Chew, David J. Pinson

Faculty of Engineering and Information Sciences - Papers: Part A

The recycling of steel plant by-products is a critical issue that needs thorough assessment and development for the sustainability of the integrated steel plant, from both environmental and economical perspectives. Research is being undertaken in the Steel Research Hub that aims to realise the value of by-products to the Australian steel industry and minimise the amount of by-product going to long term stockpile. As the first step, dust from basic oxygen steelmaking (BOS), a major steel plant by-product stream, is being characterised so that its potential use on plant or elsewhere can be assessed and evaluated. BOS dust contains components …

Lubrication Characterisation Analysis Of Stainless Steel Foil During Micro Rolling, Haibo Xie, Kenichi Manabe, Tsuyoshi Furushima, Kazuo Tada, Zhengyi Jiang

Faculty of Engineering and Information Sciences - Papers: Part A

Physical parameters, such as microscopic and roughness, play important roles in microforming process due to an increasing ratio of surface to volume of the deformed material. The study on lubrication characterisation in microforming is getting more attractive to researchers because traditional models are not reliable in this scaled down process. In this study, the micro rolling deformation characterisation has been investigated on SUS 304 stainless steel considering lubricant effect and feature size effect. The foil thickness plays an important role in the tribological features of micro rolling. The evolutions of both oil film thickness and foil surface are analysed accordingly. …

Cyclic Lateral Response Of Frp-Confined Circular Concrete-Filled Steel Tubular Columns, Tao Yu, Y M. Hu, Jin Guang Teng

Faculty of Engineering and Information Sciences - Papers: Part A

Concrete-filled steel tubular (CFT) columns are widely used as columns in many structural systems and a common failure mode of such tubular columns is inelastic outward local buckling near a column end. The use of fibre-reinforced polymer (FRP) jackets/wraps for the suppression of such local buckling has recently been proposed and has been proven to possess excellent potential in both retrofit/strengthening and new construction. This paper presents the results of an experimental study into the behaviour of large-scale FRP-confined CFT (CCFT) columns under combined axial compression and lateral loading. The test parameters included the stiffness of the FRP jacket and …

Compressive Behavior Of Frp-Confined Concrete-Encased Steel Columns, Tao Yu, G Lin, Shi Shun Zhang

Faculty of Engineering and Information Sciences - Papers: Part A

FRP-confined concrete-encased steel I-section columns (FCSCs) are an emerging form of hybrid columns. An FCSC consists of an outer FRP tube, an encased steel section and a concrete infill. The FCSCs possess many advantages over conventional reinforced concrete columns, including the excellent corrosion resistance, excellent ductility and ease for construction. Existing studies on FCSCs, however, have been rather limited. This paper presents a combined experimental and theoretical study on the behavior of FCSCs under concentric and eccentric compression. The experimental program included the testing of a total of 14 specimens, with the main variables being the section configuration, the thickness …

Stability Sensitivity Of Low-Rise Steel-Moment Framed Buildings To Hazard-Independent Damage, Trey Reynolds Powell

Electronic Theses and Dissertations

Structural stability has been the subject of much research in recent years. Simply, structural stability may be vieas the ability of the structure’s response to be relatively unaffected by perturbations to its system. Stability of low-rise steel-moment framed buildings and their sensitivity to perturbations from significant damage are the focus of this work. Perturbations, or changes from the normal state of the structural system, have the ability to affect the structural response. Second-order geometric effects imposed through column axial loads, and/or initial out-of-plumbness during the construction process, are a comperturbation in steel framing systems. If the structural members subjected to …

Carbon Transfer From Magnesia-Graphite Ladle Refractories To Ultra-Low Carbon Steel, Andrew Arthur Russo

Masters Theses

"Ultra-low carbon steels are utilized in processes which require maximum ductility. Increases in interstitial carbon lower the ductility of steel; therefore, it is important to examine possible sources of carbon. The refractory ladle lining is one such source. Ladle refractories often contain graphite for its desirable thermal shock and slag corrosion resistance. This graphite is a possible source of carbon increase in ultra-low carbon steels. The goal of this research is to understand and evaluate the mechanisms by which carbon transfers to ultra-low carbon steel from magnesia-graphite ladle refractory.

Laboratory dip tests were performed in a vacuum induction furnace under …

Heterogeneous Thermal Effects On Structural-Grade Steel, Eric Wickersham

Williams Honors College, Honors Research Projects

The AISC Steel Construction Manual covers structural steel design while at atmospheric and elevated temperatures. The manual does not, though, cover what happens to the steel after it has cooled from elevated temperatures. To fill in this knowledge gap, A36 steel was studied with respect to three main criteria: time, temperature, and cooling. Time was sub-divided into a standard burn (17-20min) and a prolonged burn (90min). Temperature was sub-divided into an average burn (600-800⁰F) and an extreme burn (>1200⁰F). To reach such temperatures, a forge was constructed and used during the burning process. Cooling was sub-divided into standard (air …

A Study On Non-Metallic Inclusions In Foundry Steel Process, Marc Leonard Harris

Masters Theses

"The effects of sample area and automated SEM/EDS feature analysis parameters (step size, magnification and threshold) on nonmetallic inclusion characterization results has been investigated and optimized. A post-processing program was developed to automatically determine average inclusion chemistry, total element concentrations within inclusions, and for generating joint ternary diagrams with size visualization for representing nonmetallic inclusion populations. Using these tools the evolution of nonmetallic inclusions was examined for 4320 steel at a participating industrial steel foundry. The steel was sampled throughout electric arc furnace melting through ladle refining to the final casting where an in-mold sampling procedure was developed to procure …

Biomass Catalytic Upconversion With A Metallic Catalyst Bed Under Radio Frequency Induction Heating, Mohammad Abu-Laban

LSU Master's Theses

This study investigated the thermal performances of platinum particles when coupled on a steel support, under the application of a radio frequency (RF) field. Platinum nanoparticles were reduced on the surfaces of type-316 stainless steel balls, based on published methods of Pt reduction from chloroplatinic acid. Alternatively, 1wt. % Pt/Al2O3 commercial catalyst pellets were mixed with stainless steel balls and investigated for hydro-deoxygenation of pyrolysis oil from pine sawdust biomass. The catalysts were placed inside an electric insulator tube suspended within a looping copper coil connected to the induction heater, and heated at different power levels. An infrared camera was …