Engineering Commons^™

Byoe: Making Connections Between Fluid Mechanics And Abstract Painting, Thomas Shepard, Charles Mossey, Jacob Swanson, Colin Huntington, Mary Murphy

Integrated Engineering Department Publications

This bring your own experiment (BYOE) paper details two iterations of a hands-on painting project that has been well-received by fluid mechanics students. In the conception of this project the authors have explored many of the relevant parameters for different painting techniques: drip painting, pendulum painting spray painting, and acrylic pours – one subset of which is spinning pours. These methods were explored both in terms of relevant fluid mechanic phenomenon as well as with hands-on experimentation, reviewing instructional videos and talking with artists. These efforts led to creation of short instructional videos that students can watch before undertaking their …

Bake-Hardening Of Aluminum Alloys For Automotive Applications: Influence Of Temperature, Time And Pre-Strain Parameters, Giorgio Rolle

Electronic Theses and Dissertations

An experimental evaluation of the effect of bake hardening on aluminum alloys for automotive lightweight applications is developed through tensile tests and dent tests. All the alloys belong to the 6xxx series and include high formability alloys, improved hemming types and improved bake response alloys. An experimental matrix which contains different time-temperature baking conditions is built, and two pre-strain conditions are considered: no pre-strain and 2% pre-strain. A suitable testing phase is designed to be as much representative as possible of the actual manufacturing process of an automotive panel. After a data analysis phase performed by means of MATLAB software, …

Proposal For Monitoring Concrete Painting As A Preventive Maintenance Tool (Abutments And Pier Caps), Danny Wells, Sudhir Palle, Theodore Hopwood Ii

Kentucky Transportation Center Technical Assistance Report

One of the growing number of preventive bridge maintenance activities conducted by the Kentucky Transportation Cabinet (KYTC) is washing and applying thin film protective coatings to bridge abutments and piers. Previous work conducted by Kentucky Transportation Center (KTC) under KYSPR 10-406 documented increased chloride contamination of these bridge components and the need for protective coatings. KYTC Contract ID 162952 includes, among other tasks, cleaning and coating specific concrete elements of eighteen bridges in Anderson and Woodford counties (District 7). These elements are interior faces of the barrier walls, pier caps, and abutment seats. The contract was let on July 29, …

Realizing Urban Water Pollution Impact In Melbourne, Australia Through Painting, Gregory Suplinskas

Independent Study Project (ISP) Collection

Throughout the month of November 2016, I undertook a creative environmental art project in Melbourne, Australia. I chose to create a water-soluble oil painting (dimensions 3 ft. x 4 ft.) that represents water pollution problems in the city of Melbourne, particularly in Port Phillip Bay. These problems include toxic stormwater runoff, plastics pollution and plastic nurdles, as well as nutrient buildup and algal overgrowth. The painting includes messages regarding sustainability; sustainable action limits the use of our natural resources so that humans can preserve the environment for future generations rather than degrade it. In the painting, I combine conceptual and …

A Study Of Energy Saving Control Strategy For An Integrated Environment Control System Applied To Ship Hull Painting, Tzong-Shing Lee, Li-Wen Chang, Yew-Khoy Chuah

Journal of Marine Science and Technology

An integrated environment control system (IECS) is proposed to satisfy the requirements of IMO (International Maritime Organization) for ship hull painting. The IECS has four elements for environment control, namely, desiccant dehumidification, heating, cooling, and ventilation. Five operating modes are proposed, with each operating mode consists of one to more elements in the IECS system. Energy saving operating mode is selected based on the weather conditions and the conditions of painting work. Energy saving control strategy is applied to each operating mode. Theoretical energy models of the different operation modes are presented, along with the control schemes for the annual …

Fluorescing Coatings For Improved Inspection During Bridge Maintenance Painting, Bobby W. Meade, Theodore Hopwood Ii, Sudhir Palle

Kentucky Transportation Center Research Report

Optically active pigments (OAPs) fluoresce under light exposures with wavelengths (nm) producing emissions in the visible spectra (380 to 740 nm). They are used as paint pigments to aid visual inspection of applied coatings for defects such as pin-holing and incomplete coverage. OAP coatings are widely used in various industries outside of bridge maintenance painting.

This study addressed the laboratory evaluation and field trial of an OAP coating for KYTC bridges. OAP coatings were evaluated for inspectability and accelerated weathering performance in a laboratory test program. After successful laboratory performance, OAP coatings were specified for a KYTC bridge painting project …

Experimental Painting Of The I-64 Riverside Parkway In Louisville, Ky, Rick Younce, Theodore Hopwood Ii, Sudhir Palle

Kentucky Transportation Center Research Report

The Kentucky Transportation Cabinet conducted a large-scale zone maintenance painting operation on 13 elevated steel bridges along the I-64 Riverside Parkway in Louisville, KY in 2007. That work included abrasive blast-cleaning and painting of steel underlying open deck joints on 3.2 miles of steel structures. The painting was performed by spray application of one coat of a calcium sulfonate alkyd coating. The painting covered an area of 237,060 ft2 of steel cleaned and painted at a unit cost of $15.82/ft2.

The project incorporated a high level of containment as the existing coating possessed lead-based paints and the project was located …

Prevention Of Voc Releases From Bridge Painting Operations, Theodore Hopwood Ii, Rick Younce, Sudhir Palle

Kentucky Transportation Center Research Report

Bridge maintenance painting employs solvent-based coatings that generate volatile organic compounds (VOCs) that contribute to air-quality problems. Methods for capturing VOCs during normal Kentucky Transportation Cabinet (KYTC) maintenance painting operations were investigated. One method, activated carbon adsorption, is adaptable to KYTC operations. Related factors including area of bridge, coating systems, containment volumes and VOC out gassing rates were reviewed. A commercial source of activated carbon adsorption equipment was identified and issues related to employing that technology for bridge painting were identified.

Accelerated Maintenance Painting – Jefferson County Federal Aid Research Task No. 135, Sudhir Palle, Theodore Hopwood Ii

Kentucky Transportation Center Research Report

The Kentucky Transportation Cabinet (KYTC) conducted an experimental project to investigate the use of accelerated maintenance painting on several overpass and elevated steel structures (74,000 ft2) in Louisville. Accelerated maintenance painting procedures specified for this project entailed limited access for the painting contractor coupled with incentives/disincentives to complete each phase of the work involving traffic closures on the underlying roadways. The approach was coupled with the use of abrasive blasting for surface preparation and the application of a rapid-cure 2-coat paint system to facilitate the work.

The project was let for $402,800. The contractor proceeded to paint 4 spans designated …

Evaluation Of The Service Performance Of Bridge Components, Theodore Hopwood Ii, Robert Brown

Kentucky Transportation Center Research Report

This study was initiated to provide review of common bridges to determine the performance of their components. Seven bridge types were selected that constituted 85 % of the Kentucky Transportation Cabinet (KYTC) bridge inventory. 319 bridges were inspected by Kentucky Transportation Cabinet (KTC) researchers, representing 5 about % of those bridges. Common details/components were identified and evaluated including features of interest to the KYTC Study Advisory Committee. In addition to those findings, KTC researchers evaluated KYTC National Bridge Inventory reports and maintenance needs forms for the same bridges.

Design modifications/material changes were recommended to improve performance of new bridges. Additionally, …

Optical Imaging Method For Bridge Painting Maintenance And Inspection, Luh M. Chang, Yasser Abdelrazig, Po-Han Chen

JTRP Technical Reports

The term "quality" is defined as the conformance to predetermined requirements or specifications. These requirements may be set in terms of the end result required or as a detailed description of how work should be executed. Recently, there has been increasing interest in quality assurance in the construction industry. Quality assurance includes design and planning, sampling, inspection, testing, and assessment to ensure that end products perform according to specifications. This research proposes a new quality assessment model for highway steel bridges and more specifically for coating rust assessment. The research proposes a hybrid model using image processing and neural networks …

An Analysis Of Wastewater Generated During Water Jetting Tests On The I-65 John F. Kennedy Bridge At Louisville, Bobby W. Meade, Theodore Hopwood Ii, Sudhir Palle

Kentucky Transportation Center Research Report

High pressure water jetting was evaluated as a surface preparation tool for bridge maintenance painting. The tests were conducted on the John F. Kennedy Bridge, which has lead containing existing paint system. The primary concerns were the surface preparation and the lead levels of the wastewater. Test areas were washed at 10,000 psi, 15,000 psi, and 20,000 psi and wastewater was collected for analysis. Lead tests were conducted on unfiltered wastewater and wastewater filtered through a variety of filter fabrics. High-pressure water jetting produces and excellent surface for painting but, on bridges with existing lead paint, the wastewater lead levels …

Steel Bridge Protection Policy: Main Report, Luh M. Chang, Tarek Zayed, Jon D. Fricker

JTRP Technical Reports

The study identifies various painting systems that are successfully used in Indiana’s surrounding states and other industries. The identified systems are further screened and evaluated. After prudently comparing INDOT’s inorganic zinc / vinyl system with the waterborne acrylic system, the moisture cure urethane coating system, and the 3-coat system of zinc-epoxy-urethane, the results show that the new 3-coat system fulfills INDOT’s needs with the most benefits. Therefore, the 3-coat system is recommended to replace INDOT present inorganic zinc / vinyl system. To deal with the problems facing the lead-based paint, a comparison between full-removal and over-coating alternatives is made. Results …

Steel Bridge Protection Policy: Metalization Of Steel Bridges: Research And Practice, Luh M. Chang, Tarek Zayed, Jon D. Fricker

JTRP Technical Reports

The study identifies various painting systems that are successfully used in Indiana’s surrounding states and other industries. The identified systems are further screened and evaluated. After prudently comparing INDOT’s inorganic zinc / vinyl system with the waterborne acrylic system, the moisture cure urethane coating system, and the 3-coat system of zinc-epoxy-urethane, the results show that the new 3-coat system fulfills INDOT’s needs with the most benefits. Therefore, the 3-coat system is recommended to replace INDOT present inorganic zinc / vinyl system. To deal with the problems facing the lead-based paint, a comparison between full-removal and over-coating alternatives is made. Results …

Steel Bridge Protection Policy: Life Cycle Cost Analysis And Maintenance Plan, Jon D. Fricker, Tarek Zayed, Luh M. Chang

JTRP Technical Reports

The study identifies various painting systems that are successfully used in Indiana's surrounding states and other industries. the identified systems are further screened and evaluated. After prudently comparing INDOT's inorgainc zinc/vinyl system with the waterborne acrylic system, the moisture cure urethane coating system and the 3-coat system of zinc-epoxy-urethane, the sresults show that thte new 3-coat system fulfills INDOT's needs with the most benefits. Therefore, the 3-coat system is recommended to replace INDOT present inorgaic zinc/vinyl system. To deal with the problems facing the lead-based paint, a comparison between full-removal and over-coating alternatives is made. Results show that over-coating might …

Steel Bridge Protection Policy: Evaluation Of Bridge Coating System For Indot Steel Bridges, Luh M. Chang, Tarek Zayed, Jon D. Fricker

JTRP Technical Reports

The study identifies various painting systems that are successfully used in Indiana’s surrounding states and other industries. The identified systems are further screened and evaluated. After prudently comparing INDOT’s inorganic zinc / vinyl system with the waterborne acrylic system, the moisture cure urethane coating system, and the 3-coat system of zinc-epoxy-urethane, the results show that the new 3-coat system fulfills INDOT’s needs with the most benefits. Therefore, the 3-coat system is recommended to replace INDOT present inorganic zinc / vinyl system. To deal with the problems facing the lead-based paint, a comparison between full-removal and over-coating alternatives is made. Results …

Steel Bridge Protection Policy: Warranty Clauses For Indot Steel Bridge Paint Contracts, Luh M. Chang, Tarek Zayed, Jon D. Fricker

JTRP Technical Reports

The study identifies various painting systems that are successfully used in Indiana’s surrounding states and other industries. The identified systems are further screened and evaluated. After prudently comparing INDOT’s inorganic zinc / vinyl system with the waterborne acrylic system, the moisture cure urethane coating system, and the 3-coat system of zinc-epoxy-urethane, the results show that the new 3-coat system fulfills INDOT’s needs with the most benefits. Therefore, the 3-coat system is recommended to replace INDOT present inorganic zinc / vinyl system. To deal with the problems facing the lead-based paint, a comparison between full-removal and over-coating alternatives is made. Results …

The Removal Of Lead-Based Paint From Steel Bridges, Theodore Hopwood Ii, Christopher M. Oberst

Kentucky Transportation Center Research Report

The purpose of this study was to assist the Department of Highways in conducting bridge-painting operations involving removal of existing lead-based paint. Pertinent state and Federal regulations affecting generation of hazardous wastes, limiting environmental pollution and protecting public and worker safety were obtained and reviewed.State highway agendas were surveyed relative to how they conducted maintenance bridge painting involving lead-based. paints and comply with applicable regulations. Information from the painting industry related to sale removal of lead-based paints was also reviewed.

Based upon the reviews of applicable regulations, operations of other state highway agencies and painting industry practices, the best demonstrated …

Survey Of Current Bridge Painting Practices And Related Literature Search, Theodore Hopwood Ii, Christopher M. Oberst

Kentucky Transportation Center Research Report

A survey on current bridge painting practices was conducted. Questionnaires were sent to all 50 state highway agencies concerning their present bridge painting practices, changes in those practices that they anticipate due to environmental regulations, and new or experimental painting practices they are investigating. Forty-three responses were received. Those are collated and presented in the appendices along with comments of the responders.

A literature search was conducted on publications related to painting of steel structures (since 1987). Forty-nine documents were identified as being relevant to the topic. Those documents are listed in bibliographic form in the appendices.

County Bridge Painting, D. G. Shurig

Indiana Local Technical Assistance Program (LTAP) Publications

This manual covers the planning, surface preparation, application, and paint materials for bridge painting.