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Full-Text Articles in Engineering

The Mechanical And Tribology Properties Of Sputtered Titanium Aluminum Nitride Coating On The Tungsten Carbide Insert Tool In The Dry Turning Of Tool Steel, Esmar Budi, Mohd. Razali Bin Muhamad, Md. Nizam Bin Abdul Rahman Dec 2014

The Mechanical And Tribology Properties Of Sputtered Titanium Aluminum Nitride Coating On The Tungsten Carbide Insert Tool In The Dry Turning Of Tool Steel, Esmar Budi, Mohd. Razali Bin Muhamad, Md. Nizam Bin Abdul Rahman

Makara Journal of Technology

The effect of the sputtering parameters on the mechanical tribology properties of Titanium Aluminum Nitride coating on the tungsten cabide insert tool in the dry turning of tool steel has been investigated. The coating was deposited using a Direct Current magnetron sputtering system with various substrate biases (-79 to -221 V) and nitrogen flow rates (30 to 72 sccm). The dry turning test was carried out on a Computer Numeric Code machine using an optimum cutting parameter setting. The results show that the lowest flank wear (~0.4 mm) was achieved using a Titanium Aluminum Nitride-coated tool that was deposited at …


Plastic Anisotropy Of Complex Crystals And Hierarchically Structured Alloys Using Micro-Mechanical Computational Analysis, Lin Li Dec 2014

Plastic Anisotropy Of Complex Crystals And Hierarchically Structured Alloys Using Micro-Mechanical Computational Analysis, Lin Li

Doctoral Dissertations

The material anisotropy is one of the most important material properties that cannot be disregarded in today’s world of materials designing and manufacturing. As new materials being developed and new material demands are introduced the inevitable focus on anisotropic materials has been brought under the spotlight. In this dissertation, several experimental and simulation project regarding material anisotropic effects on hexagonal close packed crystals such as Silicon Carbide as well and hierarchically structured solid solution ferritic based alloys. The general purpose was to demonstrate the improvement on various intended material properties using finite element method. Since indentation is a widely used …


Surface Hardness Of Friction Stir Welded Aa6063 Pipe, Azman Ismail, Mokhtar Awang Jul 2014

Surface Hardness Of Friction Stir Welded Aa6063 Pipe, Azman Ismail, Mokhtar Awang

Azman Ismail

The external surface hardness of friction stir welded aluminum alloy 6063 pipe joint was investigated in this paper. The 89mm of outside diameter pipe with 5mm of wall thickness was used as test pipe piece for this experiment on closed butt joint configuration by utilising Bridgeport 2216 CNC milling machine and orbital clamping unit specially designed to cater for this task and function. Several welded samples were produced on varying process parameters which were successfully joined by using a non-consumable tool with a flat shoulder and a cylindrical pin.


A Study Surface Layer And Hardness Produced By Induction Hardened S45c Steel, Alain Parisianto, Rosfian Dahar, Huijun Li, Syamsul Hadi Jan 2014

A Study Surface Layer And Hardness Produced By Induction Hardened S45c Steel, Alain Parisianto, Rosfian Dahar, Huijun Li, Syamsul Hadi

Faculty of Engineering and Information Sciences - Papers: Part A

A cylinder of Carbon Steel S45C with a ferrite and pearlite structure was analysed to improve the hardness and surface layer as well as the toughness. Accordingly, it is important to undertake a heat treatment process for the hardness and surface layer of this steel. The heat teatment process was carried out using induction heating with five different temperatures of 800°C, 900°C, 1000°C, 1100°C and 1200 °C followed by water quenching with certain cooling speed. The chemical compositions and microstructures of these samples were characterized by spectrometer and optical microscopy. The microhardness of the samples was measured and the surface …


Hardness-Tensile Property Relationships For Haz In 6061-T651 Aluminum, P A. Stathers, Alan K. Hellier, R P. Harrison, M I. Ripley, John Norrish Jan 2014

Hardness-Tensile Property Relationships For Haz In 6061-T651 Aluminum, P A. Stathers, Alan K. Hellier, R P. Harrison, M I. Ripley, John Norrish

Faculty of Engineering and Information Sciences - Papers: Part A

High-strength aluminum is used extensively in industry, with welding being a widely used fabrication method. This work focuses on welding of 6061-T651 aluminum and establishment of the hardness-tensile properties relationship in the heat-affected zone (HAZ) of a gas metal arc weld using 4043 filler material. Test welds were prepared from 12.7-mm-thick plate with a single-V weld preparation. Base plate temperatures were measured with an array of eight embedded thermocouples during welding, relating temperature to properties at intervals from the weld. Through-thickness slices 1.7 mm thick were removed, by electric discharge machining, from the plate parallel to the weld at 2-mm …


Synergistic Toughening Of Hard, Nacre-Mimetic Mosi2 Coatings By Self-Assembled Hierarchical Structure, Jiang Xu, Xiaoli Zhao, Paul Munroe, Zonghan Xie Jan 2014

Synergistic Toughening Of Hard, Nacre-Mimetic Mosi2 Coatings By Self-Assembled Hierarchical Structure, Jiang Xu, Xiaoli Zhao, Paul Munroe, Zonghan Xie

Research outputs 2014 to 2021

Like many other intermetallic materials, MoSi2 coatings are typically hard, but prone to catastrophic failure due to their low toughness at ambient temperature. In this paper, a self-assembled hierarchical structure that closely resembles that of nacre (i.e., mother of pearl) was developed in a MoSi2 -based coating through a simple, yet cost-effective, depostion technique. The newly formed coating is tough and can withstand multiple indentations at high loads. Key design features responsible for this remarkable outcome were identified. They include a functionally graded multilayer featuring elastic modulus oscillation, varying sublayer thickness and a columnar structure that are able to attenuate …


Gadolinia Doped Hafnia (Gd2o3- Hfo2) Thermal Barrier Coatings For Gas Turbine Applications, Satya Kiran Gullapalli Jan 2014

Gadolinia Doped Hafnia (Gd2o3- Hfo2) Thermal Barrier Coatings For Gas Turbine Applications, Satya Kiran Gullapalli

Open Access Theses & Dissertations

Thermal efficiency of the gas turbines is influenced by the operating temperature of the hot gas path components. The material used for the hot gas path components can only withstand temperature up to a certain limit. Thermal barrier coatings (TBC) provide the additional thermal protection for these components and help the gas turbine achieve higher firing temperatures. Traditionally available yttria stabilized zirconia (YSZ) TBCs have a limitation up to 1200 C due to their phase transformation. The present work focuses on gadolinia based hafnia (GSH) TBCs to study their potential to replace the YSZ coatings. Different compositions of gadolinia doped …