Engineering Commons^™

Effects Of Perforations On Internal Cathodic Protection And Recruitment Of Marine Organisms To Steel Pipes, Alexander John Paluzzi

Theses and Dissertations

Steel monopile support structures for offshore wind turbines require protection from corrosion on their external and internal surfaces. Cathodic protection (CP) works effectively to protect the external surfaces of monopiles, but internally, byproducts from aluminum sacrificial anode CP (SACP) and impressed current CP (ICCP) induce acidification that accelerates steel corrosion. This project investigated the effects of perforations on the performance of aluminum SACP and ICCP when used inside of steel pipes. Additionally, marine growth on the external and internal surfaces of the pipes was assessed to determine if CP byproducts affect marine organism development.

Two sealed and two perforated steel …

Ti-6al-4v Β Phase Selective Dissolution: In Vitro Mechanism And Prediction, Michael A Kurtz

All Dissertations

Retrieval studies document Ti-6Al-4V β phase dissolution within total hip replacement systems. A gap persists in our mechanistic understanding and existing standards fail to reproduce this damage. This thesis aims to (1) elucidate the Ti-6Al-4V selective dissolution mechanism as functions of solution chemistry, electrode potential and temperature; (2) investigate the effects of adverse electrochemical conditions on additively manufactured (AM) titanium alloys and (3) apply machine learning to predict the Ti-6Al-4V dissolution state. We hypothesized that (1) cathodic activation and inflammatory species (H₂O₂) would degrade the Ti-6Al-4V oxide, promoting dissolution; (2) AM Ti-6Al-4V selective dissolution would occur …

Mechanisms Contributing To Hydrogen-Influenced Early Failure Of Bridge Tendons, David Dukeman

USF Tampa Graduate Theses and Dissertations

Failures in post-tensioned tendons have occurred without warning due to fractures in the high-strength steel strands. These strands are cold-drawn to increase their strength while still retaining the preferential ductile mode of fracture. Recently, a tendon failure that occurred in an upper deviation block of the I-526 James B. Edwards bridge crossing the Wando river showed signs of corrosion and potentially another method of failure, hydrogen embrittlement. One proposed source of hydrogen is through galvanic coupling that may exist between the galvanized steel duct and the steel strands. This coupling, if substantial, can promote hydrogen evolution at the steel strand's …

Application Of Wavelet Analysis And Random Field In Integrity Management Of Pipelines Containing Dents And Corrosions, Junxiong Lin

Electronic Thesis and Dissertation Repository

Metal loss corrosions and dents are two major threats to the integrity of oil and natural gas pipelines. In the pipeline industry, the Fitness-For-Service (FFS) assessment is commonly employed for pipelines containing these defects. However, FFS assessment usually assumes that a defect has a simple shape, and such a simplification may significantly affect the accuracy of the assessment. Therefore, retaining the actual shapes of defects and incorporating them into the FFS assessment can improve assessment accuracy. The main objective of the present thesis is to extract key information about the sizes, directions, and shapes of corrosions and dents from the …

Hydrothermal Liquefaction (Htl) Of Lignocellulosic Biomass For Biocrude Production: Reaction Kinetics And Corrosion-Resistance Performance Of Candidate Alloys For Reactors, Haoyu Wang

Electronic Thesis and Dissertation Repository

In recent years, the rapid increase in the demand for clean energy and green chemicals as well as concerns over the supply and environmental impacts associated with fossil. resources have stimulated intensive research on conversion of bioresources, such as lignocellulosic biomass and biowaste, into energy, fuels, chemicals, and materials.

Hydrothermal liquefaction (HTL) is a unique thermochemical conversion process, particularly applicable for the conversion of wet biomass and biowaste feedstocks. Most of the biomass HTL studies are conducted in batch reactor and focus on the effects of catalysts, reaction temperature and time on production efficiency and chemical properties of the products. …

Analysis Of Ternary Chloride Salt Corrosion In High Nickel Alloys, Dimitri Madden, Gowtham Mohan

Mechanical Engineering ETDs

The United States Department of Energy seeks to improve the efficiency of concentrating solar power technologies by employing thermal energy storage with operating temperatures above 700°C. To meet these goals, the National Solar Thermal Test Facility at Sandia National Laboratories has considered the use of a ternary molten chloride salt for sensible heat storage systems. While favored for low cost, good heat transfer properties, and stability at high temperature, ternary chloride salt also exhibits high corrosive attack. Components of a chloride salt storage system would include piping, valves, tanks, pumps, receivers, and heat exchangers, which would be exposed to high …

The Study Of Corrosion On Additive-Manufactured Metals., Braydan Daniels

Electronic Theses and Dissertations

The purpose of this study was to investigate and compare the corrosion mechanisms between wrought and additive-manufactured (3D-printed) copper and stainless steel. The experimental procedure consisted of measuring the open circuit potential, electrochemical impedance spectroscopy, linear sweep voltammetry, Tafel analysis, surface topology, and scanning electron microscopy for each metal within salt water, tap water, sulfuric acid, and synthetic body fluid (excluding copper in synthetic body fluid).

Overall, printed stainless steel was more corrosion-resistant than wrought stainless steel in tap water and synthetic body fluid based on OCP, LSV, and surface topology results. Additionally, printed copper was more corrosion-resistant than wrought …

Surface Corrosion Response Of Al Alloys A383 And Aural 2 With Ce Additions In Aqueous Nacl And Salt-Fog Environments, Michael James Thompson

Masters Theses

Copper is commonly used in aluminum alloys to increase its strength by solid solution and precipitation strengthening, however, the corrosion resistance is inversely related to the amount of copper in the alloy. Over 70 percent of material used to produce aluminum alloys in the US come from recycled (secondary) alloys, many of which have a copper content of more than one percent by weight. Alloys with tightly controlled tolerances, where copper is seen as an impurity, are unable to utilize many of the recycling feedstock without adding newly processed (primary) aluminum to dilute impurities to within specifications. Primary aluminum is …

Investigation Of Oxidation And Corrosion Resistance Of Ni-Based Alloys And Stainless Steels Under Co2 Environments At Elevated Temperatures, Spencer Roy Fultineer

Graduate Theses, Dissertations, and Problem Reports

High mechanical strength integrity, high robustness towards oxidation, and high resistance to carburization under CO2 environments at elevated temperatures are usually required for metallic systems that are employed for power generation. INCONEL 625 is a nickel-based superalloy that started development in the 1950s. This material was designed with the distinct purpose of use in high-temperature and high-pressure systems. While various materials possess the physical properties to handle these conditions, the creation of IN625 addresses the need for a material to withstand the highly corrosive properties of these kinds of environments. In order to evaluate the oxidation and corrosion resistance of …

Intergranular And Pitting Corrosion Mechanisms Of Sensitized Aluminum Alloy Aa5083, Clayton Egleston

Williams Honors College, Honors Research Projects

The motivation and objectives of this project is to examine the mechanisms of intergranular corrosion (IGC) and pitting corrosion of sensitized AA5083. In this regard, different characterization techniques were used, including optical analysis of microstructure, cyclic potentiodynamic polarization with Tafel fitting, electrochemical impedance spectroscopy with electrical equivalent circuit (EEC) fitting, and potentiostatic current transient monitoring. The transition from IGC to pitting corrosion occurs when the grain boundaries become saturated with the β-phase (Mg₂Al₃). It was found that AA5083 becomes more vulnerable to pitting corrosion as the degree of sensitization increases.

Near-Ir Laser Ablation Of Simulated Radiologically Contaminated Oxides On Carbon Steel Feeder Pipes, Thao Viet Do

Electronic Thesis and Dissertation Repository

As nuclear power plants age and retire from service, many countries face significant challenges concerning the safe long-term storage and disposal of large volumes of low and intermediate level radioactive wastes (L&ILW). The volumes of metallic waste are of particular concern, as when metal corrodes it produces hydrogen that could lead to pressure build-up in interim storage and disposal. In Canada, a significant fraction of the metallic wastes for Canada Deuterium Uranium (CANDU) nuclear reactors are out-of-core reactor components, such as carbon steel (CS) feeder pipes. The radioactive contamination is expected to be largely confined to the surface oxide layers …

Understanding Charge Effects On Marked Ball Wear Rates – A Corrosion Study, John Bailey Fletcher

Masters Theses

"To measure the wear rates of grinding balls within a ball mill, marked ball wear tests (MBWTs) have been used extensively. Using the wear rates from a MBWT, operators select the most cost-effective media for their grinding application. One factor that a MBWT does not account for is the possible interaction between different media materials which could affect their corrosion rates. Galvanic coupling between dissimilar metals can cause significant changes in their corrosion rates. While galvanic interactions between minerals and grinding media have been studied, the interaction between dissimilar media has not. Corrosion rates and potentials of modern high carbon …

Joining Of Candidate Materials For Lead-Cooled Fast Reactors, Brandon M. Bohanon

Nuclear Engineering ETDs

The lead-cooled fast reactor (LFR) is a fourth-generation reactor design characterized by high temperatures, neutron dosage, and highly corrosive and erosive environment due to high flow velocities. Therefore, materials testing must be performed to find structural and system components that withstand this harsh environment. These candidate alloys must have high-temperature creep strength, resistance to damage from fast-spectrum neutrons, and must grow protective oxide layers. FeCrAl alloys have been identified as possessing all these qualities, however, there are limitations due to erosion and the joining of these materials. In this work, mechanical and microstructural properties of base and conventionally joined FeCrAl-based …

Large-Scale Analysis And Automated Detection Of Trunnion Corrosion On Hip Arthroplasty Devices, Anastasia M. Codirenzi

Electronic Thesis and Dissertation Repository

Corrosion at the modular head-neck taper interface of total and hemiarthroplasty hip implants (trunnionosis) is a cause of implant failure and thus a clinical concern. Patient and device factors contributing to the occurrence of trunnionosis have been investigated in prior implant retrieval studies. The Goldberg corrosion scoring method is considered the gold standard for observing trunnionosis, but it is labour-intensive. As a result, previous studies have generally looked at under 250 implants for analysis. The purpose of this thesis was to do a large-scale analysis of trunnionosis and explore its relationship to device and patient factors and compare to previously …

Impedance Analysis Of Anodized Aluminum And Structural Bridge Tendons, Justin Silnutzer

USF Tampa Graduate Theses and Dissertations

This is a two-part thesis with the overall investigation technique being electrochemical impedance spectroscopy (EIS). In the first part, EIS is used to estimate the layer thickness of anodized aluminum oxide. This required the development of an appropriate electrical circuit model; that with parameters that correspond to physical properties of the oxide. In this work, it was found that for thicker oxides of which the outer porous layer is greater than 12 microns, impedance may be used to estimate the outer layer thickness. However, further research is required to understand the role of outer porous layer structure on the impedance …

Evaluation Of Accelerated Testing Methods To Predict The Effects Of Chemical Exposure On Mechanical Properties Of Polyester Composites In Municipal Wastewater Service, Roberto A. Garcia

Theses and Dissertations

Composite Access Products (CAP) is a company that is determined to replace traditional steel manhole covers with fiber reinforced polymer alternatives that have similar performance while also introducing several advantages. CAP can achieve this by manufacturing the polymer manhole covers using high-speed, high pressure compressing molding to produce lightweight, long-lasting, corrosive resistant covers. CAP’s composite covers have been approved for use by TXDOT in roadway zones. Despite this, they must now undergo more testing and verification for use in environments with highly corrosive elements such as sewage environments and waste processing plants. In these situations, the polymer manhole covers will …

Ng-Torque/Tension Testing Of Bolts With Epoxy Primer, Gabrielle Van Brunt

Undergraduate Honors Capstone Projects

This capstone project is in conjunction with Northrop Grumman (NG). The goal of the project is for NG to apply an epoxy in the future to aerospace structures that they produce. This epoxy is meant to prevent corrosion of threaded joints in the structures. Although NG has the epoxy and has no issues procuring it, NG does not know the properties of the epoxy; it cannot be used until the epoxy’s nut factor is experimentally determined. The epoxy nut factor will be used for design and drawing purposes on various projects. To determine the nut factor, the Aggiepoxy team created …

Towards Improving The Properties And Furthering Acceptance Of Advanced Technology Nuclear Fuels, Jennifer K. Watkins

Boise State University Theses and Dissertations

To avoid detrimental environmental impacts from climate change, the world community needs to push for the use of clean energy technologies. Development of proposed advanced technology nuclear fuels supports efforts to ensure nuclear energy is included as a non-carbon emitting source of electricity generation. Advanced technology nuclear fuels, also referred to as accident tolerant fuels (ATFs), have received renewed interest for use in the current nuclear reactor fleet as well as in advanced reactor technologies due to their high uranium loading, desirable thermophysical properties, and performance under irradiation as compared to the benchmark oxide fuel. A limiting consideration for the …

Impact Of Corrosion Inhibitors And Metals On Antibiotic Resistance In Drinking Water Distribution Systems, Lee Kimbell

Dissertations (1934 -)

Drinking water distribution systems are important for transporting clean drinking water. Antibiotic resistant bacteria (ARB) and antibiotic resistance genes (ARGs) in drinking water may pose risks to human and environmental health. Aging infrastructure such as metal pipes can experience significant corrosion, which can have impacts on the chemical and microbial water quality inside of drinking water systems. Chemicals are commonly added to drinking water to prevent corrosion (i.e., corrosion inhibitors). The metal pipe materials and corrosion inhibitors containing metals may have impacts on the bacteria and ARGs in drinking water systems. This research investigated the presence of ARGs in real-world …

Molten Salt Technologies For Advanced Nuclear Fuel Cycles And Molten Salt Reactors, Dimitris Killinger

Theses and Dissertations

This dissertation provides five topics—an assessment of different monitoring and analytical techniques often cited in the literature for molten salt systems and designs for nuclear engineering applications. First, we explored commonly used materials for quasi-reference electrodes in molten chloride salts. Second, the limitations of the electrochemical analysis known as cyclic voltammetry due to the concentration of uranium(III) present were being investigated. Third, we provided an experimental assessment on the development of a spectroelectrochemical cell for interrogating various spectroelectrochemical techniques, namely chronoabsorptometry and chronofluorometry, and their limitations due to the presence of uranium(III) ions. Fourth, a study on the corrosion resistance …

Electrochemical Impedance Spectroscopy Analysis Of Corrosion Of Reinforcing Steel In Fly Ash Mortar By Means Of Transmission Line Modeling, Padraig Stack

Williams Honors College, Honors Research Projects

Electrochemical impedance spectroscopy (EIS) is an important non-destructive tool that allows for a deeper understanding of the electrochemical processes and mechanisms occurring in an electrochemical cell. Equivalent electrical circuits (EECs) are used to model the impedance data into electrical components, such as resistors and capacitors, on a circuit. Current potentiostat offers software packages that can analyze the frequency response, but the software only supports “simple” EEC that can be written as fixed electrical components in some combination of series and parallel. Park and Macdonald propose a transmission line model (TLM) that does not use lumped-element models, instead, the values of …

Austenitic, Duplex, And Lean Duplex Stainless Steel Critical Pitting Temperature In Simulated Concrete Environment, Bobby Giebel

Williams Honors College, Honors Research Projects

In this work, the critical pitting temperature (CPT) will be observed for a selection of austenitic (316LN and 24100) and duplex (2205), and lean duplex (2304, 2001) stainless steels in simulated concrete pore solution. To study the influence of temperature on the pitting stability of the stainless steels, three temperatures were tested: 25oC, 45oC, and 65oC for cyclic potentiodynamic polarization (CPP) and electrochemical impedance spectroscopy (EIS). Electrochemical properties of the interfaces we studied via EIS analysis. Kinetics were studied via CPP testing. To reveal the critical pitting temperature of the stainless steels, cyclic thermammetry was used. Characterization of the pits …

Corrosion Protection Mechanisms Of Trivalent Chromium Based Passivations On Γ-Znni Coated Al6061-T6 Alloy, Kevin Foster

Doctoral Dissertations

“The role of cobalt in trivalent chromium passivations (TCPs) to improve corrosion resistance of γ-ZnNi coated steel and aluminum is based on its effect on hexavalent chromium content in the passive layer. Investigations of both a cobalt-containing and cobalt-free TCP on SAE 1008 steel indicated that both passivations protect well for up to 1000 hours in neutral salt spray exposure (SSE). A repetition on Al 6061-T6 alloy indicated that TCP performed much better than cobalt-free TCP implicating the underlying substrate. Optical and electron micrographs indicated physical changes such as crack thickness, crack density, passivation porosity, and passivation thickness existed between …

The Study Of Copper Corrosion Mechanisms Using Electrochemical Experimental Techniques., Evan Grimm

Electronic Theses and Dissertations

The purpose of this study was to discover and thoroughly explain the corrosion mechanisms of copper in saltwater, tap water and deionized water, and to apply these methods and findings when testing the corrosion mechanisms of other materials. The experimental procedure consisted of measuring the open circuit potential, electrochemical impedance spectroscopy, linear sweep voltammetry, and Tafel analysis.

The copper was found to corrode at a greater rate in saltwater, followed by tap water then deionized water, with a larger difference between saltwater and tap water than between tap water and deionized water. Each reaction was found to be both kinetically …

Effects Of Carbon-Infiltrated Carbon Nanotube Growth On The Biocompatibility Of 316l Stainless Steel, Sterling Charles Voss

Theses and Dissertations

The purpose of this research is to identify the effects of the carbon-infiltrated carbon nanotube (CICNT) growth process on the material properties of 316L stainless steel, particularly those properties which are essential for biocompatibility. Physically altering the micro-topography of a surface can dramatically affect its capacity to support or prevent biofilm growth. Growing CICNTs on biomedical materials is one approach which has demonstrated success at preventing biofilm growth. Unfortunately, the high temperature and carbon-rich gas exposure required for this procedure has proven to have deleterious effects. Rusting has been observed on samples that have been coated with CICNTs and then …

Corrosion Performance Of Additively Manufactured Alloys And Hot Corrosion, Ali Hemmasian Ettefagh

LSU Doctoral Dissertations

Additive manufacturing (AM) has gained attention in recent years due to its unique properties in the fabrication of complex parts. Same as any other new topics, in some areas, there is still a lack of enough knowledge and there is the need for further investigations to enable the applications of AM parts widely in industries. ‎Chapter 2, and ‎Chapter 5 to ‎Chapter 8 of this report are focused on the corrosion properties of the parts and coatings fabricated using the laser powder bed fusion based AM method or laser surface processing method, including a comprehensive review. Laser powder bed fusion …

Increasing The Corrosion Protection Of Aisi 1008 Carbon Steel By Surface Treatment With Unmodified And Benzotriazole Modified Sol-Gel Films, Shane Thomas Kelliher

Williams Honors College, Honors Research Projects

The corrosion performance of sol-gel coated AISI 1008 carbon steel was investigated in 3.5 wt% NaCl solutions of pH 7, 9, and 12 using electrochemical measurements. A corrosion inhibitor, benzotriazole (BTA) was added to the sol-gel mixture and tested as a second, modified sol-gel coating. Sol-gel films adhered evenly to metal samples and were characterized by FTIR spectroscopy. Electrochemical Impedance Spectroscopy (EIS) showed an increase in polarization resistance from blank to sol-gel coated samples (600-18,800,000 ohms). Cyclic polarization (CPP) curves showed positive hysteresis loops for blank and unmodified sol-gel coated samples which increased at high pH following the backward potential …

Rust Preventative Spray Varnish Verification And Nozzle Development, Dakota Snyder, Collin Whitely, Stephen Patrick, William Mccullough

Williams Honors College, Honors Research Projects

This document details the research and selection of five rust preventative spray varnishes that were to be tested. These varnishes are known as the five materials. The materials underwent rust testing and in-depth analysis to see which protects against rust the best. In addition, the document reports on the construction of a prototype self-contained, automated spray varnishing unit.

Exploring Rapid Solidification And Equal Channel Angular Pressing In The Fabrication Of Mg-Based Alloys For Medical Applications, Emily Tom

Dissertations, Master's Theses and Master's Reports

The development of magnesium bioresorbable implants has become increasingly popular due to the increased need for temporary implants and magnesium’s excellent biocompatibility and suitable elastic modulus. Even though magnesium is an excellent candidate, when alloyed with other metals magnesium’s corrosion rate becomes too rapid for bioresorbable medical applications. The investigation into novel processing techniques to control the formation of precipitates to improve mechanical strength and ductility as well as corrosion rates has become of interest. This work investigates the combination of two nonequilibrium processing techniques, rapid solidification (RS) and equal channel angular pressing (ECAP), and the effects it has on …

Development Of A Management Guide For Concrete Bridge Decks In Utah, Tenli Waters Emery

Theses and Dissertations

The objectives of this research were to 1) investigate bridge deck condition assessment methods used in the field and laboratory, methods of managing bridge decks, and methods for estimating remaining bridge deck service life using computer models through a comprehensive literature review on these subjects; 2) collect and analyze field data from representative concrete bridge decks in Utah; and 3) develop a decision tree for concrete bridge deck management in Utah. As a result of the literature review performed for objective 1, a synthesis of existing information about condition assessment, bridge deck preservation and rehabilitation, bridge deck reconstruction, and estimating …