Engineering Commons^™

Optimizing Metal 3d Printing, Abram Brown, Lauren Novak

Williams Honors College, Honors Research Projects

Partnered with Lauren Novak we are doing our senior design project on optimizing metal 3D printing with the company nVent. A brief scope of the project is that nVent uses a metal 3D printer to create tooling that is used in a hydraulic pressed and used to create iterations of prototypes during the design process. We will be researching how to decrease the amount the time of the 3D print while doing load tests with v­blocks, wiping tools, and a rib tool. The tests will be on the tooling made using different parameters including infill density, infill geometry, wall thickness, …

Stabilization Trajectory And Recovery System For High Altitude Weather Balloon Payloads (S.T.A.R.), Robert Canalas, Aaron Juan, Miles Nguyen, James Oblitas, Anne Paloma

Mechanical Engineering Senior Theses

Of the 657,000 global balloon launches each year, only 20% of payloads are recovered, leading to unsustainable business and environmental practices. This paper details the development and evaluation of the S.T.A.R. (Stabilization, Trajectory, and Recovery) system, which increases the recovery rate of weather balloon sensors by enabling ideal landing conditions. System testing concludes that S.T.A.R. is capable of housing weather sensors in a fully controllable glider capable of targeted landing. If properly scaled up and redesigned for mass production, the S.T.A.R. system increases weather-sensing equipment recovery for weather-reporting institutions around the world. Although the featured iterations consist of basswood, carbon …

Testing The Effects Of Different Designs On The Physical Properties Of 3d-Printed Watch Bands, Ross Harper

Industrial Engineering Undergraduate Honors Theses

Technological innovation progresses at an ever-increasing rate, and this is especially true in the field of 3D-printing. 3D-printing has become popular in manufacturing settings and among amateur hobbyists alike, largely because 3D-printers can fabricate an enormous number of designs from an array of materials and allow for fine-tuning through several setting options. Individuals with proficient 3D-printing abilities can produce a nearly infinite number of components for diverse applications in manufacturing, recreation, ergonomics, and many more. Some individuals use their skills to create functional substitutes for name-brand items, including bands to fit and be worn with a smart watch. However, little …

Engineering Solutions For A More Inclusive Society: A Case Study With Europe-Wide Challenge-Based Learning, Lennart Osterhus, Ulrike Bulmann, Viktoria Constanze Schneider, Kaline Furlan

Practice Papers

Engineering practices directly impact our society and yet, traditional engineering courses often present a lack of emphasis on social and sustainable responsibility. Therefore, a course was designed to increase societal awareness and promote social-conscious engineering practices, and also interdisciplinary and intercultural collaboration. The course followed the concept of challenge-based learning (CBL) and was offered within the framework of the European Consortium of Innovative Universities (ECIU). In such framework, students from 13 European partner universities could join, as well as professionals and citizens as so-called continuous learners. The challenge addressed the issue of an increasingly aging European society and the physical …

Finite Element Analysis Of 3d-Printed Pcl Scaffolds, Ireolu K. Orenuga, Joao Soares, Phillip D. Glass, Daeha Joung Ph.D.

Undergraduate Research Posters

Finite Element Analysis of 3D-printed PCL Scaffolds for Synergizing Cellular Micro-Environment and Mechanical Stimuli to Enhance Engineered Tissue Growth in Vitro

Ireolu Orenuga,1 Phillip Glass,2 Daeha Joung,2 Joao S. Soares1

1. Department of Mechanical and Nuclear Engineering, College of Engineering, Virginia Commonwealth University
2. Department of Physics, College of Humanities & Sciences, Virginia Commonwealth University

Introduction: Tissue engineering aims to create viable and functional engineered tissues via biodegradable scaffolds and autologous cells. Scaffolds play an essential part in organizing the architecture of developing tissues and aid in the proper function of implants acutely by serving as mechanical support and long-term by …

Use Of 3d-Printed Surgical Spoons Compared To Other Cystotomy Methods In Dogs, Davina D'Angelo

Animal Science Undergraduate Honors Theses

Bladder stones, also known as uroliths, are not an uncommon condition in domestic dogs. To remove these uroliths, which occur in various sizes, shapes, and compositions, veterinarians will perform a surgical procedure called a cystotomy. A cystotomy consists of creating a small incision into the lumen of the urinary bladder and the utilization of various methods to extract the uroliths. For general veterinary practitioners, the laparoscopic-assisted technique is unavailable. As a result, the methods available for urolith extraction are often limited to flushing the stones out by inserting a urinary catheter through the urinary tract and the use of off-label …

3d-Printed Adsorbents For Gas Separations: A Material Development, Kinetic Assessment, And Process Performance Investigation, Shane Lawson

Doctoral Dissertations

“Adsorbent materials are promising for various gas purification processes, however, forming them into structured contactors is paramount in enhancing mass transfer properties and reducing pressure losses. In this research, various adsorbents were engineered into structured contactors with 3D printing. The overall goal of this research was to improve the formulation methods of 3D-printed adsorbents and understand their performances in gas separation processes. The specific objectives were to 1) develop new adsorbent 3D-printing strategies, 2) understand the kinetic properties of printed adsorbent monoliths, and 3) assess their process performances. Objective one was addressed by developing five 3D printing techniques: i) oxide …

Comparison Of Additively Manufactured And Wrought 17-4 Ph Stainless Steels In Ultra Low Cycle Fatigue, Timothy Strasser

Graduate Theses and Dissertations

Additive manufacturing (AM) processes allow for creation of complex geometries that are otherwise impractical to fabricate with traditional subtractive methods. AM technology has potential to improve the optimization of seismic lateral force resisting components which dissipate seismic energy through large plastic strains; however, the ultra low-cycle fatigue performance of AM metals are not yet well understood. Void formation during the AM fabrication process has potential to affect performance. This study compares the performance of heat-treated and non-heat-treated AM and wrought 17-4PH stainless steel in Ultra Low Cycle Fatigue. To understand ULCF performance differences between the AM and wrought specimens, post …

Fabrication Of Hard–Soft Microfluidic Devices Using Hybrid 3d Printing, Carlos Ruiz, Karteek Kadimisetty, Kun Yin, Michael G. Mauk, Hui Zhao, Changchun Liu

Mechanical Engineering Faculty Research

Widely accessible, inexpensive, easy-to-use consumer 3D printers, such as desktop stereolithography (SLA) and fused-deposition modeling (FDM) systems are increasingly employed in prototyping and customizing miniaturized fluidic systems for diagnostics and research. However, these 3D printers are generally limited to printing parts made of only one material type, which limits the functionality of the microfluidic devices without additional assembly and bonding steps. Moreover, mating of different materials requires good sealing in such microfluidic devices. Here, we report methods to print hybrid structures comprising a hard, rigid component (clear polymethacrylate polymer) printed by a low-cost SLA printer, and where the first printed …

Construction Of A Hyperspectral Imager Using 3d-Printed And Off-The-Shelf Components, Joshua Moorhouse

Mechanical Engineering Undergraduate Honors Theses

The Arkansas Center for Space and Planetary Sciences is working in collaboration with the Mechanical Engineering department to create a relatively cheap and modifiable hyperspectral imager. It is constructed using 3D-printed and off-the-shelf components from Edmund Optics and Amazon. The iteration created in this paper delivers spectrograms in the visible spectrum. The long-term goals of the camera are to create hyperspectral images from these spectrograms and to advance the imager into the infrared and near-infrared spectra. This imager is being developed to be used in the Arkansas Center for Space and Planetary Sciences environmental test chambers to further the scientific …

Construction Of A Hyperspectral Camera Using Off-The-Shelf Parts And 3d-Printed Parts, Connor Heo

Mechanical Engineering Undergraduate Honors Theses

The Arkansas Center for Space and Planetary Sciences (ACSPS) is working together with the Mechanical Engineering Department to build a modifiable camera with 3D-printed parts and off-the-shelf parts (sourced from Edmund Optics and Amazon). The design is to be readily changeable, primarily with the 3D printed parts, as to accommodate new ideas and functionalities in the future. Ultimately, the camera should be relatively cheap while maintaining functionality for proposed use cases. Earlier versions of the design will be tested extensively and rapidly updated in the ACSPS labs with benchtop testing. This will involve subjects with both visible and infrared emissions, …

Project "Auxilia" - Jaiden's Prosthetic Arm, Christopher Halley, Lindsay Jaros, Autumn Young

Williams Honors College, Honors Research Projects

The main objective of this project was to create a prosthetic arm for a 15 year old boy named Jaiden Foden. Jaiden was born with only one fully developed limb as a result of a genetic disorder, Hanhart Syndrome II. His right arm becomes a residual limb below the elbow, but has two fingers which act in a “claw-like” movement. Jaiden’s left arm becomes a residual limb above the elbow, and his left leg becomes a residual limb above the knee. The goal of the arm was to increase Jaiden’s overall independence and to help in completing daily tasks, such …

Design And Analysis Of A 3d-Printed, Thermoplastic Elastomer (Tpe) Spring Element For Use In Corrective Hand Orthotics, Kevin Thomas Richardson

Theses and Dissertations--Mechanical Engineering

This thesis proposes an algorithm that determine the geometry of 3D-printed, custom-designed spring element bands made of thermoplastic elastomer (TPE) for use in a wearable orthotic device to aid in the physical therapy of a human hand exhibiting spasticity after stroke. Each finger of the hand is modeled as a mechanical system consisting of a triple-rod pendulum with nonlinear stiffness at each joint and forces applied at the attachment point of each flexor muscle. The system is assumed quasi-static, which leads to a torque balance between the flexor tendons in the hand, joint stiffness and the design force applied to …

Water Condensation And Protein Adsorption On Hybrid Superhydrophobic-Hydrophilic Surfaces, Bikash Mondal

Dissertations, Theses, and Capstone Projects

This thesis describes the study of protein adsorption and water condensation on hybrid superhydrophobic-hydrophilic surfaces for various technological applications such as diagnostics, artificial organs and medical devices, water collection, and heat transfer.

In the chapter 1, a general introduction to wetting theories, superhydrophobic surface, and hybrid surfaces is given. In chapter 2, design and fabrication of a hybrid superhydrophobic surface for studying dropwise condensation and heat transfer is discussed. Effect of surface chemistry and wettability on protein adsorption is discussed in the chapter 3. Finally, in chapter 4, the protein adsorption study on hybrid superhydrophobic surfaces made by 3D-printing and …

Mechanical Testing Of Fused Filament 3-D Printed Components For Distributed Manufacturing, Nagendra Gautam Tanikella

Dissertations, Master's Theses and Master's Reports

Fused filament fabrication (FFF)-based open-source 3-D printers offer the potential of decentralized manufacturing both in developing and developed countries. Unfortunately, a severe lack of data and standards relating to material properties and printed components limit this potential. This thesis first investigates the mechanical properties of a wide-range of FFF materials and provides a database of mechanical strength of the materials tested. The results demonstrate that the tensile strength of a 3-D printed specimen depends largely on the mass of the specimen, which provides a means to estimate the strength of 3-D printed components. Then this information is used to evaluate …

3d-Printed Hand Controlled By Arm Gestures To Verify The Robustness And Reliability Of A Low Cost Surface Electromyography System, Ma. Erika Manlapaz, Marie Perrot, Gabrielle Villavicencio, Bryan Lao, Rosula Sj Reyes

Electronics, Computer, and Communications Engineering Faculty Publications

The study focuses on the development of a low-cost surface electromyography and 3D-printed hand gesture-recognition system. The complete system captures four (4) channels of EMG data through sEMG amplifier circuits interfaced to an Arduino prototyping board. This data is sent to a workstation wherein the graphical user interface shows the pre-processed signal. The gestures are used as control for the movements of the 3D-printed arm.