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Full-Text Articles in Engineering

Predictive Model For Thermal And Stress Field In Selective Laser Melting Process -- Part Ii, Lan Li, Lei Yan, Yitao Chen, Tan Pan, Xinchang Zhang, Wenyuan Cui, Aaron Flood, Frank W. Liou Aug 2019

Predictive Model For Thermal And Stress Field In Selective Laser Melting Process -- Part Ii, Lan Li, Lei Yan, Yitao Chen, Tan Pan, Xinchang Zhang, Wenyuan Cui, Aaron Flood, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Finite Element Analysis (FEA) is used to predict the transient thermal cycle and optimize process parameters to analyze these effects on deformation and residual stresses. However, the process of predicting the thermal history in this process with the FEA method is usually time-consuming, especially for large-scale parts. In this paper, an effective predictive model of part deformation and residual stress was developed for accurately predicting deformation and residual stresses in large-scale parts. An equivalent body heat flux proposed from the single layer laser scan model was imported as the thermal load to the layer by layer model. The hatched layer …


Action Recognition In Manufacturing Assembly Using Multimodal Sensor Fusion, Md. Al-Amin, Wenjin Tao, David Doell, Ravon Lingard, Zhaozheng Yin, Ming-Chuan Leu, Ruwen Qin Aug 2019

Action Recognition In Manufacturing Assembly Using Multimodal Sensor Fusion, Md. Al-Amin, Wenjin Tao, David Doell, Ravon Lingard, Zhaozheng Yin, Ming-Chuan Leu, Ruwen Qin

Computer Science Faculty Research & Creative Works

Production innovations are occurring faster than ever. Manufacturing workers thus need to frequently learn new methods and skills. In fast changing, largely uncertain production systems, manufacturers with the ability to comprehend workers' behavior and assess their operation performance in near real-time will achieve better performance than peers. Action recognition can serve this purpose. Despite that human action recognition has been an active field of study in machine learning, limited work has been done for recognizing worker actions in performing manufacturing tasks that involve complex, intricate operations. Using data captured by one sensor or a single type of sensor to recognize …


A Displacement Controlled Fatigue Test Method For Additively Manufactured Materials, Mohammad Masud Parvez, Yitao Chen, Sreekar Karnati, Connor Coward, Joseph William Newkirk, Frank W. Liou Aug 2019

A Displacement Controlled Fatigue Test Method For Additively Manufactured Materials, Mohammad Masud Parvez, Yitao Chen, Sreekar Karnati, Connor Coward, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

A novel adaptive displacement-controlled test setup was developed for fatigue testing on mini specimens. In property characterization of additive manufacturing materials, mini specimens are preferred due to the specimen preparation, and manufacturing cost but mini specimens demonstrate higher fatigue strength than standard specimens due to the lower probability of material defects resulting in fatigue. In this study, a dual gauge section Krouse type mini specimen was designed to conduct fatigue tests on additively manufactured materials. The large surface area of the specimen with a constant stress distribution and increased control volume as the gauge section may capture all different types …


Distributed Energy Storage System, Jonghyun Park, Mohammed Abdulkhabeer Al-Yasiri Jul 2019

Distributed Energy Storage System, Jonghyun Park, Mohammed Abdulkhabeer Al-Yasiri

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An energy storage system reaction cell configured for distribution throughout a transport system. The length of the reaction cell is substantially greater than its width and is looped throughout the transport system in a serpentine configuration. A membrane within the reaction cell has a length substantially equal to the length of the reaction cell such that surface area of the membrane is maximized relative to volume of the reaction cell to increase electrical power provided to an electrical load of the transport system.


Interactions Of Bacteria With Monolithic Lateral Silicon Nanospikes Inside A Microfluidic Channel, Lei Li, Feng Tian, Hao Chang, Jie Zhang, Cheng Wang, Wei Rao, Huan Hu Jul 2019

Interactions Of Bacteria With Monolithic Lateral Silicon Nanospikes Inside A Microfluidic Channel, Lei Li, Feng Tian, Hao Chang, Jie Zhang, Cheng Wang, Wei Rao, Huan Hu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper presents a new strategy of integrating lateral silicon nanospikes using metal-assisted chemical etching (MacEtch) on the sidewall of micropillars for on-chip bacterial study. Silicon nanospikes have been reported to be able to kill bacteria without using chemicals and offer a new route to kill bacteria and can prevent the overuse of antibiotics to reduce bacteria. We demonstrated a new methodology to fabricate a chip with integrated silicon nanospikes onto the sidewalls of micropillars inside the microfluidic channel and attested its interactions with the representative gram-negative bacteria Escherichia coli. The results of colony-forming unit (CFU) calculation showed that 80% …


Bioprinting With Human Stem Cell-Laden Alginate-Gelatin Bioink And Bioactive Glass For Tissue Engineering, Krishna C. R. Kolan, Julie A. Semon, Bradley Bromet, D. E. Day, Ming-Chuan Leu Jul 2019

Bioprinting With Human Stem Cell-Laden Alginate-Gelatin Bioink And Bioactive Glass For Tissue Engineering, Krishna C. R. Kolan, Julie A. Semon, Bradley Bromet, D. E. Day, Ming-Chuan Leu

Biological Sciences Faculty Research & Creative Works

Three-dimensional (3D) bioprinting technologies have shown great potential in the fabrication of 3D models for different human tissues. Stem cells are an attractive cell source in tissue engineering as they can be directed by material and environmental cues to differentiate into multiple cell types for tissue repair and regeneration. In this study, we investigate the viability of human adipose-derived mesenchymal stem cells (ASCs) in alginate-gelatin (Alg-Gel) hydrogel bioprinted with or without bioactive glass. Highly angiogenic borate bioactive glass (13-93B3) in 50 wt% is added to polycaprolactone (PCL) to fabricate scaffolds using a solvent-based extrusion 3D bioprinting technique. The fabricated scaffolds …


Algal Remediation Of Wastewater Produced From Hydrothermally Treated Septage, Kyle Mcgaughy, Ahmad Abu Hajer, Edward Drabold, David J. Bayless, M. Toufiq Reza Jun 2019

Algal Remediation Of Wastewater Produced From Hydrothermally Treated Septage, Kyle Mcgaughy, Ahmad Abu Hajer, Edward Drabold, David J. Bayless, M. Toufiq Reza

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Hydrothermal carbonization (HTC) is a promising technology to convert wet wastes like septic tank wastes, or septage, to valuable platform chemical, fuels, and materials. However, the byproduct of HTC, process liquid, often contains large amount of nitrogen species (up to 2 g/L of nitrogen), phosphorus, and a variety of organic carbon containing compounds. Therefore, the HTC process liquid is not often treated at wastewater treatment plant. In this study, HTC process liquid was treated with algae as an alternative to commercial wastewater treatment. The HTC process liquid was first diluted and then used to grow Chlorella sp. over a short …


Iterative Learning Control Of Single Point Incremental Sheet Forming Process Using Digital Image Correlation, Joseph D. Fischer, Mitchell R. Woodside, Mercedes M. Gonzalez, Nathan A. Lutes, Douglas A. Bristow, Robert G. Landers Jun 2019

Iterative Learning Control Of Single Point Incremental Sheet Forming Process Using Digital Image Correlation, Joseph D. Fischer, Mitchell R. Woodside, Mercedes M. Gonzalez, Nathan A. Lutes, Douglas A. Bristow, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Single Point Incremental Sheet Forming (SPIF) is a versatile forming process that has gained significant traction over the past few decades. Its increased formability, quick part adaption, and reduced set-up costs make it an economical choice for small batch and rapid prototype forming applications when compared to traditional stamping processes. However, a common problem with the SPIF process is its tendency to produce high geometric error due to the lack of supporting dies and molds. While geometric error has been a primary focus of recent research, it is still significantly larger for SPIF than traditional forming processes. In this paper, …


Bulk-Explosion-Induced Metal Spattering During Laser Processing, Cang Zhao, Qilin Guo, Xuxiao Li, Niranjan Parab, Kamel Fezzaa, Wenda Tan, Lianyi Chen, Tao Sun Jun 2019

Bulk-Explosion-Induced Metal Spattering During Laser Processing, Cang Zhao, Qilin Guo, Xuxiao Li, Niranjan Parab, Kamel Fezzaa, Wenda Tan, Lianyi Chen, Tao Sun

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Spattering has been a problem in metal processing involving high-power lasers, like laser welding, machining, and recently, additive manufacturing. Limited by the capabilities of in situ diagnostic techniques, typically imaging with visible light or laboratory x-ray sources, a comprehensive understanding of the laser-spattering phenomenon, particularly the extremely fast spatters, has not been achieved yet. Here, using MHz single-pulse synchrotron-x-ray imaging, we probe the spattering behavior of Ti-6Al-4V with micrometer spatial resolution and subnanosecond temporal resolution. Combining direct experimental observations, quantitative image analysis, as well as numerical simulations, our study unravels a novel mechanism of laser spattering: The bulk explosion of …


A Hybrid Process Integrating Reverse Engineering, Pre-Repair Processing, Additive Manufacturing, And Material Testing For Component Remanufacturing, Xinchang Zhang, Wenyuan Cui, Wei Li, Frank W. Liou Jun 2019

A Hybrid Process Integrating Reverse Engineering, Pre-Repair Processing, Additive Manufacturing, And Material Testing For Component Remanufacturing, Xinchang Zhang, Wenyuan Cui, Wei Li, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Metallic components can gain defects such as dents, cracks, wear, heat checks, deformation, etc., that need to be repaired before reinserting into service for extending the lifespan of these parts. In this study, a hybrid process was developed to integrate reverse engineering, pre-repair processing, additive manufacturing, and material testing for the purpose of part remanufacturing. Worn components with varied defects were scanned using a 3D scanner to recreate the three-dimensional models. Pre-repair processing methods which include pre-repair machining and heat-treatment were introduced. Strategies for pre-repair machining of defects including surface impact damage, surface superficial damage and cracking were presented. Pre-repair …


Generation Of Nondiffracting Vector Beams With Ring-Shaped Plasmonic Metasurfaces, Yuchao Zhang, Xiaodong Yang, Jie Gao Jun 2019

Generation Of Nondiffracting Vector Beams With Ring-Shaped Plasmonic Metasurfaces, Yuchao Zhang, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Nondiffracting Bessel, Mathieu, and Weber vector beams are generated by using ring-shaped plasmonic geometric metasurfaces. The nondiffracting vector beam is produced by the superposition of two off-axis right-handed and left-handed circularly polarized nondiffracting scalar beams described by the Whittaker integral, which are simultaneously generated by a single metasurface with the ring-shaped phase profile. The polarization states of the generated nondiffracting vector beams are analyzed by the Stokes parameters and the orbital angular momentum states are measured by the beam interference. In addition, the selfhealing properties of nondiffracting vector beams are further demonstrated, showing that not only the beam profiles but …


Analysis Of Geometric Accuracy And Thickness Reduction In Multistage Incremental Sheet Forming Using Digital Image Correlation, Mercedes M. Gonzalez, Nathan A. Lutes, Joseph D. Fischer, Mitchell R. Woodside, Douglas A. Bristow, Robert G. Landers Jun 2019

Analysis Of Geometric Accuracy And Thickness Reduction In Multistage Incremental Sheet Forming Using Digital Image Correlation, Mercedes M. Gonzalez, Nathan A. Lutes, Joseph D. Fischer, Mitchell R. Woodside, Douglas A. Bristow, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Incremental Sheet Forming (ISF) is a freeform manufacturing method whereby a 3D geometry is created by progressively deforming a metal sheet with a single point tool following a defined trajectory. The thickness distribution of a formed part is a major consideration of the process and is believed to be improved by forming the geometry in multiple stages. This paper describes a series of experiments in which truncated cone geometries were formed using two multistage methods and compared to the same geometry formed using the traditional single stage method. The geometric accuracy and thickness distributions, including 3D thickness distribution plots, of …


Controlling Structures Of Battery Electrodes, Jonghyun Park, Jie Li May 2019

Controlling Structures Of Battery Electrodes, Jonghyun Park, Jie Li

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Manufacturing an electrode by forming an electrode structure on a grounded conductive substrate and applying a voltage across the electrode structure to generate an electric field through the electrode structure to arrange the dipolar particles within the electrode structure.


Mass Accommodation At A High-Velocity Water Liquid-Vapor Interface, J. Nie, A. Chandra, Z. Liang, P. Keblinski Apr 2019

Mass Accommodation At A High-Velocity Water Liquid-Vapor Interface, J. Nie, A. Chandra, Z. Liang, P. Keblinski

Mechanical and Aerospace Engineering Faculty Research & Creative Works

We Use Molecular Dynamics to Determine the Mass Accommodation Coefficient (MAC) of Water Vapor Molecules Colliding with a Rapidly Moving Liquid-Vapor Interface. This Interface Mimics Those Present in Collapsing Vapor Bubbles that Are Characterized by Large Interfacial Velocities. We Find that at Room Temperature, the MAC is Generally Close to Unity, and Even with Interfaces Moving at 10 Km/s Velocity, It Has a Large Value of 0.79. using a Simplified Atomistic Fluid Model, We Explore the Consequences of Vapor Molecule Interfacial Collision Rules on Pressure, Temperature, and Density of a Vapor Subjected to an Incoming High-Velocity Liquid-Vapor Interface.


Method And Apparatus For Fabricating Ceramic And Metal Components Via Additive Manufacturing With Uniform Layered Radiation Drying, Ming-Chuan Leu, Amir Ghazanfari, Wenbin Li, Greg Hilmas, Robert G. Landers Apr 2019

Method And Apparatus For Fabricating Ceramic And Metal Components Via Additive Manufacturing With Uniform Layered Radiation Drying, Ming-Chuan Leu, Amir Ghazanfari, Wenbin Li, Greg Hilmas, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A freeform extrusion fabrication process for producing three - dimensional ceramic, metal and functionally gradient composite objects, including the steps of filling a plurality of paste sources with a respective plurality of aqueous paste compositions, operationally connecting respective syringes containing respective aqueous paste compositions to a mix ing chamber, moving a first aqueous paste composition from a first respective paste source into the mixing chamber, moving a second aqueous paste composition from a second respective paste source into the mixing chamber, mixing the first and second aqueous paste compositions to define a first admixture having a first admixture composition, extruding …


Manipulating Transverse Photovoltage Across Plasmonic Triangle Holes Of Symmetry Breaking, Marjan Akbari, Jie Gao, Xiaodong Yang Apr 2019

Manipulating Transverse Photovoltage Across Plasmonic Triangle Holes Of Symmetry Breaking, Marjan Akbari, Jie Gao, Xiaodong Yang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The transverse photo-induced voltages generated by the photon drag effect under normally and obliquely incident circularly polarized light across the plasmonic symmetry-breaking isosceles-triangle holes and right-triangle holes have been characterized. It is observed that the sign of transverse photovoltage flips when the incident circular polarization is switched for both types of plasmonic triangle holes. However, the unbalanced photovoltage between two circular polarizations is achieved across the plasmonic right-triangle holes, compared to the balanced photovoltage in the plasmonic isosceles-triangle holes. Such manipulation of the sign and the amplitude of transverse photovoltage is enabled by the broken symmetries of the electric and …


A Comparison Of Static And Dynamic Functional Connectivities For Identifying Subjects And Biological Sex Using Intrinsic Individual Brain Connectivity, Sreevalsan S. Menon, K. Krishnamurthy Apr 2019

A Comparison Of Static And Dynamic Functional Connectivities For Identifying Subjects And Biological Sex Using Intrinsic Individual Brain Connectivity, Sreevalsan S. Menon, K. Krishnamurthy

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Functional magnetic resonance imaging has revealed correlated activities in brain regions even in the absence of a task. Initial studies assumed this resting-state functional connectivity (FC) to be stationary in nature, but recent studies have modeled these activities as a dynamic network. Dynamic spatiotemporal models better model the brain activities, but are computationally more involved. A comparison of static and dynamic FCs was made to quantitatively study their efficacies in identifying intrinsic individual connectivity patterns using data from the Human Connectome project. Results show that the intrinsic individual brain connectivity pattern can be used as a ‘fingerprint’ to distinguish among …


Optical Transportation And Accumulation Of Microparticles By Self-Accelerating Cusp Beams, Weiwei Liu, Xiaodong Yang, Jie Gao Apr 2019

Optical Transportation And Accumulation Of Microparticles By Self-Accelerating Cusp Beams, Weiwei Liu, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Most of the self-accelerating beams have monotonous single-channel bending structures, which greatly limit their applications in many fields such as microscopic imaging and particle manipulation. In this paper, the self-accelerating cusp beams with variable numbers of multichannel bending structures are generated to demonstrate the optical transportation and accumulation of micrometer polystyrene particles. The transportation velocity and optical force profiles of the microparticles moving along the bending channels of cusp beams are analyzed. Parallel particle transportation and particle accumulation manipulation from all the bending channels are further demonstrated. These results will inspire a lot of promising applications for self-accelerating beams especially …


On The Feasibility Of Tailoring Copper-Nickel Functionally Graded Materials Fabricated Through Laser Metal Deposition, Sreekar Karnati, Yunlu Zhang, Frank W. Liou, Joseph William Newkirk Mar 2019

On The Feasibility Of Tailoring Copper-Nickel Functionally Graded Materials Fabricated Through Laser Metal Deposition, Sreekar Karnati, Yunlu Zhang, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this study, pulse‐width modulation of laser power was identified as a feasible means for varying the chemical gradient in copper—nickel‐graded materials. Graded material deposits of 70 wt. %. copper‐30 wt. %. nickel on 100 wt. %. nickel and vice versa were deposited and characterized. The 70/30 copper—nickel weight ratio in the feedstock powder was achieved through blending elemental copper and 96 wt. %. Ni—Delero‐22 alloy. At the dissimilar material interface over the course of four layers, the duty cycle of power was ramped down from a high value to optimized deposition conditions. This change was theorized to influence the …


Cutter Elements For Drill Bits And Methods For Fabricating Same, Guodong Zhan, Biju Pillai Kumar, Russell C. Gilleylen, Michael D. Hughes, Xinhua Liang Feb 2019

Cutter Elements For Drill Bits And Methods For Fabricating Same, Guodong Zhan, Biju Pillai Kumar, Russell C. Gilleylen, Michael D. Hughes, Xinhua Liang

Chemical and Biochemical Engineering Faculty Research & Creative Works

A method of fabricating a PCD cutter element including a diamond table including a plurality of coated diamond particles fabricated using an atomic layer deposition (ALD) process.


Substrate Support Ring For More Uniform Layer Thickness, Heng Pan, Lara Hawrylchak, Christopher S. Olsen Feb 2019

Substrate Support Ring For More Uniform Layer Thickness, Heng Pan, Lara Hawrylchak, Christopher S. Olsen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Embodiments of substrate support rings providing more uniform thickness of layers deposited or grown on a substrate are provided herein. In some embodiments, a substrate support ring includes: an inner ring with a centrally located support surface to support a substrate; and an outer ring extending radially outward from the support surface, wherein the outer ring comprises a reaction surface area disposed above and generally parallel to a support plane of the support surface, and wherein the reaction surface extends beyond the support surface by about 24 mm to about 45 mm.


A Framework For Process Inspection Of Metal Additive Manufacturing, Chih-Kun Cheng, Frank W. Liou, Yi-Chien Cheng, Sheng-Chih Shen Feb 2019

A Framework For Process Inspection Of Metal Additive Manufacturing, Chih-Kun Cheng, Frank W. Liou, Yi-Chien Cheng, Sheng-Chih Shen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this paper, we propose a process inspection framework for metal additive manufacturing (AM) processes. AM, also known as 3D printing, is the process of joining materials to make objects on the basis of 3D model data and is envisioned to play a strategic role in maintaining economic and scientific dominance. Different from conventional manufacturing methods, the AM process is a point-by-point and layer-by-layer manufacturing. Thus, there are many opportunities to generate a process error that can cause quality issues in an AM part. A systematic AM process inspection is needed to yield acceptable performance of the part. The critical …


Enhanced Quantum Dots Spontaneous Emission With Metamaterial Perfect Absorbers, Wei Wang, Xiaodong Yang, Ting S. Luk, Jie Gao Jan 2019

Enhanced Quantum Dots Spontaneous Emission With Metamaterial Perfect Absorbers, Wei Wang, Xiaodong Yang, Ting S. Luk, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Metamaterial perfect absorbers (PAs) made of a hexagonal array of holes on Ag-SiO 2 -Ag thin films have been realized and utilized to enhance the spontaneous emission rate and photoluminescence intensity of CdSe/ZnS quantum dots (QDs) spin-coated on the absorber top surface. Perfect absorption of incoming light occurs at the wavelength where the impedance is matched to that of the free space. When QDs strongly excite both the electric and magnetic resonances at this perfect absorption wavelength, a significant Purcell effect on the spontaneous emission process and enhanced radiative outcoupling of photoluminescence intensity are expected. For perfect absorbers with near-unity …


Fabrication Of Alcocrfeni High-Entropy Alloy Coating On An Aisi 304 Substrate Via A Cofe₂Ni Intermediate Layer, Wenyuan Cui, Sreekar Karnati, Xinchang Zhang, Elizabeth Burns, Frank W. Liou Jan 2019

Fabrication Of Alcocrfeni High-Entropy Alloy Coating On An Aisi 304 Substrate Via A Cofe₂Ni Intermediate Layer, Wenyuan Cui, Sreekar Karnati, Xinchang Zhang, Elizabeth Burns, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Through laser metal deposition, attempts were made to coat AlCoCrFeNi, a high-entropy alloy (HEA), on an AISI 304 stainless steel substrate to integrate their properties. However, the direct coating of the AlCoCrFeNi HEA on the AISI 304 substrate was found to be unviable due to cracks at the interface between these two materials. The difference in compositional change was suspected to be the source of the cracks. Therefore, a new transition route was performed by coating an intermediate layer of CoFe2Ni on the AISI 304 substrate. Investigations into the microstructure, phase composition, elemental composition and Vickers hardness were …


Near-Field Electrospinning Of A Polymer/Bioactive Glass Composite To Fabricate 3d Biomimetic Structures, Krishna C. R. Kolan, Jie Li, Sonya Roberts, Julie A. Semon, Jonghyun Park, D. E. Day, Ming-Chuan Leu Jan 2019

Near-Field Electrospinning Of A Polymer/Bioactive Glass Composite To Fabricate 3d Biomimetic Structures, Krishna C. R. Kolan, Jie Li, Sonya Roberts, Julie A. Semon, Jonghyun Park, D. E. Day, Ming-Chuan Leu

Biological Sciences Faculty Research & Creative Works

Bioactive glasses have recently gained attention in tissue engineering and three-dimensional (3D) bioprinting because of their ability to enhance angiogenesis. Some challenges for developing biological tissues with bioactive glasses include incorporation of glass particles and achieving a 3D architecture mimicking natural tissues. In this study, we investigate the fabrication of scaffolds with a polymer/bioactive glass composite using near-field electrospinning (NFES). An overall controlled 3D scaffold with pores, containing random fibers, is created and aimed to provide superior cell proliferation. Highly angiogenic borate bioactive glass (13-93B3) in 20 wt.% is added to polycaprolactone (PCL) to fabricate scaffolds using the NFES technique. …