Engineering Commons^™

Design For Quality Manufacturability Analysis For Common Assembly Process, Suriyanarayanan Ramachandra

Theses

The globalization of market economy has precipitated a dramatic increase in competition necessitating the need for higher quality products at lower cost in shorter time periods. Shorter life cycles and proliferation of products has made companies integrate all the phases of manufacturing to bring about a superior design. Design for Quality Manufacturability (DFQM) provides a technique to invoke manufacturing and assembly considerations while designing a product. The DFQM architecture identifies factors consisting of several variables that are influenced by certain error catalysts to cause one or more specific defects. A methodology is suggested to identify and quantify these error catalysts …

A Three Stage Large Dynamic Range Automatic Transimpedance Control Amplifier, Karim Joseph Sikias

Theses

Long haul fiber optic communication systems require extremely sensitive, low noise amplification of the weak photo diode currents generated by the received light power. Two types of amplifiers have been used for this application: a high input impedance integrating amplifier/differentiating equalizer combination or a transimpedance amplifier. Optical receivers designed with integrating amplifiers exhibit severe low frequency drift and overload problems and are not generally used in wide dynamic range receiver design. This thesis will describe an extremely wide dynamic range transimpedance amplifier incorporating unique methods to maintain stability, wide bandwidth low pulse width distortion during overload conditions.

Development Of A Multi-Lead Trans-Thoracic Impedance Pneumograph For Heart Rate Variability Studies, Curtis Bashford

Theses

In this study, a device that measures respiratory tidal volume and ECG for use in heart rate variability studies, was designed, built and tested. The device developed is a Multi-Lead Trans-Thoracic Impedance Pneumograph, which determines tidal volume on a breath by breath basis, utilizing both hardware and software. It uses standard ECG electrodes which provide increased comfort and inability to the subject over traditional spirometry methods. The device operates similar to traditional bipolar impedance pneumographs except that instead of only one lead (electrode pair), four leads are acquired simultaneously using time-division multiplexing; providing data from different locations and vectors on …

Aeration And Operation Of An Immobilized Cell Oxidative Bioreactor, James Joseph Woods

Theses

The primary purpose of this work is to help define the optimum window of operations for an immobilized cell oxidative bioreactor. The analytical technique employed requires no outside verification (such as G.C. analysis) and is independent of liquid flow rate. Method of aeration has been determined to be an important parameter for optimizing bioreactor efficiency, and optimization of the quantity of hydrogen peroxide added to provide oxygen during bio-oxidation has been investigated. Ammonium hydroxide as a fixed nitrogen source can be used to restore the vitality of the bioreactor under certain conditions.

The effects of several different methods of providing …

Implementation Of Time-Frequency Distribution Software And Its Use To Study Biological Signals, Mansour Adib

Theses

The joint time-frequency signal representation has received considerable attention as a powerful tool for analyzing biological signals. It combine time-domain and frequency-domain analyses to yield a potentially more revealing picture of the temporal localization of a signal's spectral components. In this research we have developed algorithm which implement time-frequency signal analysis techniques on a computer system. Its primary function is to produce a variety of time-frequency representations and plots from the time series. Numerous generated signals were used to justify our computer algorithm.

Variety of time-frequency distribution were utilized to expand the concept of spectral analysis of heart rate variability, …

Model Parameter Identification For Rod And Cone Oscillatory Potentials, Kehur Banker

Theses

The use of signal modeling of the oscillatory potential (OP) of the electroretinogram (ERG), in the study of cone-rod interaction is investigated. ERG response data were analyzed for red, orange, blue and white flashes on no background and with red flashes on a blue background (to suppress rod responses). The OP signals were extracted from the ERG by digital bandpass filtering and a signal model was fitted through a simplex algorithm to produce the parameters including "OP envelope-amplitude", latency in terms of "center-time" of the OP-envelope and OP frequency. Amplitude for red flashes with or without a blue background showed …

Low Pressure Chemical Vapor Deposition Of Copper Films From Cu(I)(Hfac)(Tmvs), Wei-Shang King

Theses

Recently, copper has been found as a possible substitute for Al alloys because of its low resistivity (1.67 μΩ • cm) and potentially improved resistance to electromigration. Conventional physical vapor deposition (PVD) method do not provide the conformal deposition profile for the high density integrated circuit, therefore, chemical vapor deposition (CVD) has become the most promising method for the resulting conformal profile.

In this work, a cold wall, single wafer, CVD tungsten reactor was used for the deposition of copper with Cu(I)(hfac)(tmvs). Film growth rates were between 100 to 800 A/min depending on processing conditions, and an Arrhenius type activation …

Wear Of Polyethylene And Hylamer On Cobalt-Chromium : A Knee Simulator Study, Alessandro F. Canonaco

Theses

Two tests were conducted to examine the wear characteristics of tibial bearings used in total knee replacement systems. Each test consisted of six A/P Glide Tibial Bearings each having a conical control arm. The plastic portion of the conical bearings were all made of UHMWPe. Each of these bearing systems was mounted onto a Co-Cr alloy tibial platform and Co-Cr alloy LCS (low contact stress) femoral component . These test samples were mounted onto the New Jersey Mark III Knee Simulator System. The simulator was configured to produce flexion and axial rotation to simulates normal gait. Each test ran at …

A Comparison Between Revealed Preference (Rp) And Stated Preference (Sp) Based On Results Of Simulations, Qiuzi Chen

Theses

This research quantifies the potential biases resulted from two different data generation methods used in transportation modeling: Revealed Preference (RP) and Stated Preference (SP) techniques. Revealed Preference technique is the conventional approach to generate data. It relies on observed or reported data of actual behavior. Stated preference technique is a new data generation method. It creates transportation scenarios using hypothetical data. Conventional studies favor the use of revealed reference. However, full description of advantages and weaknesses of using revealed preference technique is not available in literature, neither point-to-point comparison between stated preference and revealed preference techniques. This research contributes to …

Synthesis Of Silicon Oxide/Vycor Composite Membrane Structures By An Optimized Lpcvd Process, Abhijit Datta

Theses

This study is focused on development of highly selective ceramic membrane structures consisting of silicon dioxide films synthesized by low pressure chemical vapor deposition (LPCVD) on mesoporous Vycor substrates. The ability of easily altering the composition of such films by varying the LPCVD processing parameters affords the opportunity of microengineering the pore structure by reducing the diameters of pre-existing pores in the support. The process parameters investigated include, deposition temperature, total pressure, and flow rate of oxygen. Both the kinetics and select properties of the deposits were examined. The growth rate as a function of temperature was seen to follow …

Performance Evaluation And Sequence Control Of An Automatedmanufacturing System, Vijaykumar D. Desai

Theses

In an automated sequential manufacturing system Programmable Logic Controllers (PLC) are widely used. As the control specification varies, the control software needs to be rewritten to accommodate the new specification. Since PLC has high flexibility, one can update the current system while it is running thereby making easier implementation. In order to design flexible, reusable and maintainable control software, a good modeling tool is required. Petri nets are such a tool. Which facilitates analysis of behavioral properties, performance evaluation, and systematic construction of discrete event simulators and controllers. In this thesis a system with one robot and five sequential work …

Mechanical Behavior Of Polystyrene Foam Bead Lightweight Concrete, Hai-Ying Ni

Theses

This thesis is designed to investigate the effect of porosity on the mechanical properties (strength and modulus) of concrete, and to evaluate the effect of silica fume on the mechanical properties of the polystyrene foam bead lightweight concrete. In this research we made the lightweight concrete by using polystyrene foam beads as light weight aggregate and studied its mechanical properties in detail. Due to the near zero density and modulus of foam beads, we were able to consider it as "porosity". We could then control porosity in concrete by varying foam bead volume fraction.

In our experiments we used the …

Volatilization Of Volatile Organic Compounds From Complex Wastewaters, Syed Sikandar Qadry

Theses

A variety of volatile organic solvents used in the pharmaceutical and specialty chemical industries end up in wastewater collection and treatment systems. EPA has classified these VOCs into groups depending on their potential to volatilize from the wastewaters. In making this classification, Henry's Law, which is valid at very low concentrations, has been used to describe the vapor-liquid equilibrium. But, in reality the concentrations observed in the wastewaters are often too high for Henry's Law to be valid and it is inappropriate to assume that equilibrium has been achieved for every compound.

This project evaluates the volatilization rates, both experimental …

Case Study Of Assembly Defects In Manufactured Products, Michael J. Withka

Theses

Design for Quality Manufacturability (DFQM) is a design tool that empowers engineers to create designs that are easily and effectively transformed into manufactured products. The goal of this methodology is to make designers aware of design characteristics that may lead to product defects during the assembly process. Acknowledging the possibility of these defects will enable the designer to institute design modifications early in the design phase. The benefits realized in this approach are a reduction in the number of defects in the finished product, reduced product cycle times, a reduction in monitoring costs and a reduction in time-to-market.

This thesis …

Use Of Multiple Transmitters For 3-D Non-Intrusive Particle Tracking, Jitesh H. Agrawal

Theses

A method for non-intrusive tracking of a particle in 3-dimensional space, based on processing of signals emitted from a transmitter embedded in the particle, is being developed. This method uses a mathematical model, which predicts the induced signal in receivers present in the vicinity of flowing particle, and supporting numerical techniques. Specific application aspects related to improving the accuracy of this method are presented.

The focus here is the development of flexible software capable of processing information coming from multiple transmitters with known distinct spatial orientation. Implementation aspects of modified existing empirical corrections for improving model-reality agreement, and new techniques …

Design For Quality Manufacturability Analysis Of Missing/Misplaced Parts And Part Interference, Altaf Yusuf Tamboo

Theses

Design for Quality Manufacturability (DFQM) is an approach that addresses the issue of quality manufacturability (QM) - the likelihood that defects will occur during manufacture of a product in a standard plant. The DFQM methodology is based on the premise that defects found in assembled products are often influenced by some features of the design and/or assembly process (influencing factors). These influencing factors cause defects in the presence of certain error catalysts.

One of the influencing factors is geometrical features such as shape and symmetry. A classification scheme for part shape and symmetry is developed. This scheme is summarized in …

Stress-Strain Behavior Of High Strength Concrete Cylinders, Danqing Chen

Theses

Due to the recent development of high strength concrete in engineering and construction, it has become more important to study the behavior of materials in structures.

No results have been previously published in the literature regarding the influence of aspect ratio in plain high strength concrete cylinders on stress-strain behavior under uniaxial compression.Thus at present study, compression tests were conducted on 3x6 in., 3x9 in., and 3x12 in. plain high strength concrete cylinders to study their stress-strain behavior. Plain normal strength concrete cylinders were also tested and used for comparative study.

Based on the present investigations, attempting to obtain a …

A Systematic Approach To Defense Diversification, Sathappan Venkatachalam

Theses

The decline in defense spending has resulted in defense dependent companies seeking new markets through re-designing existing products, developing new products and restructuring their businesses. Defense diversification is defined as the process of transitioning a defense company's core capabilities (technologies, products, services) into commercial and non-Department of Defense government markets. A combination of site visits and review of the literature on defense diversification demonstrates the need for diversifying companies to adopt a systematic approach.

A concurrent new product development/product redevelopment model is proposed, based on the principles of concurrent engineering. The model consists of an eight phase development cycle and …

Scheduling Of Flexible Manufacturing Systems With Automated Guided Vehicles Using Petri Net Models, Hua-Sheng Chiu

Theses

In this thesis, Petri net models for Flexible Manufacturing Systems (EMS) are constructed. A firing sequence of the Petri net from the initial marking to the final marking can be seen as a schedule of the modeled FMS. By using the branch-and-bound algorithm, an optimal schedule of the FMS can be obtained.

Automated Guided Vehicle Systems (AGVS) are increasingly used for material handling in factories and warehouses. An AGVS can reduce labor costs and is ready to be integrated into an automated factory. This thesis presents two AGVS models (shared and duty) which integrate the control of AGVS with the …

An Adaptive Asynchronous Cdma Receiver And Its Convergence Analysis, Lizhi Zhong

Theses

An adaptive CDMA receiver scheme assuming perfect synchronization has been generalized in this thesis to the asynchronous channel, a much more practical assumption of the real system. Similar formulas are derived and as its synchronous version, it is still near-far resistant and requires no knowldge [sic] of received signal amplitudes and training sequences. Thus, sophisticated high-precision power control and user power estimation are not necessary and the receiver is particularly useful in mobile communications since it can adjust itself adaptively to changes in the power of the users. Tile convergence and transient behavior of the receiver are also investigated and …

Heart Rate Variability Studies On Ambulatory Subjects Using Ekg Derived Respiration, Xiaorui Tang

Theses

Power spectral analysis of heart rate variability (HRV) provides a powerful non-invasive too] for exploring the balance between sympathetic and parasympathetic components of the autonomic nervous system. In the spectrum of HRV, there are three distinct peaks. The high frequency (HF) band (0.15 to 0.4 Hz) is correlated with parasympathetic activity and this is the band of interest 'in the study.

Two OTOUPS Of SL113jeCtS were considered in this work, stroke survivors and subjects performing an oral presentation in front of an audience. Data were collected with a Holter monitor to allow for ambulatory recording. Respiration was derived from the …

Investigation Of Velocity Distribution Within High Speed Waterjet, Hong Cao

Theses

The aim of this research was to investigate velocity distribution within the water jet at different conditions of jet formation. The water jet (WJ) velocity was measured by the use of Laser Transit Anemometer (LTA) and statistical technique which improved the accuracy of the velocity determination.

The velocities were measured for different diameters of the sapphire nozzle under different water pressures at different axial stand off distances and radial distances across the jet. The experiments performed in this study enabled us to evaluate the effects and conditions of the water jet on the velocity distribution. The acquired results provide information …

Development Of An Expert System To Facilitate A Pump Manufacturing/Warehouse Facility, Muhammad Mutahir Ghauri

Theses

The objective of this study is to evaluate the effectiveness of utilizing an expert system technology as it relates to manufacturing. It appears that our industries are still uncertain about this technology. In the first phase of this study, procedure for deployment of this technology is discussed. Secondly a knowledge-based expert system is developed, using a VP-Expert microcomputer shell. The system is made of three modules, inventory module, cost analysis module, and decision making module (for the selection of pumps).

A warehouse was selected for the analysis, which carries the finished product in the form of pumps. The quantities and …

Wear And Friction Of Hylamer And Polyethylene Against Cobalt Chromium A Pin-On-Disc Study, Jerry D'Alessio, Ii

Theses

Understanding friction and wear of biomaterials is essential to the success of any prosthetic joint. A pin-on-disc wear tester is used to find the friction and wear of pins of one material on a coupon of medical grade cobalt chrome. In this experiment six pins of UHMWPe (ultra high molecular weight polyethylene) and six pins of Hylamer® from Du Pont Manufacturing were tested. Four separate runs were made. The tests were performed for ten million cycles, stopping every one to one and a half million cycles for data acquisition. Volumetric wear, wear rate, and coefficients of friction were measured. Both …

Time Domain And Frequency Domain Analysis Of Myoelectric Signals During Muscle Fatigue, Rakesh M. Maniar

Theses

Spectral analysis of the EMG signal is a useful tool for studying the complex phenomena of fatigue. The spectral parameters of mean frequency and median frequency, and the time domain parameter of root mean square have been used to measure localized fatigue.

The normal values of median frequency and its decline with fatigue have not as yet been determined in healthy subjects. This should be done in order to apply spectral analysis for clinical evaluations of abnormal populations. Normal median frequency values and its slope were established in this work for the upper extremity muscles of biceps, triceps and deltoid …

Soft Decision Adaptive Multiuser Cdma Detector For Asynchronous Awgn Channels, Frank Viehofer

Theses

A multiuser detector in an asynchronous, additive white Gaussian noise, codedivision multipleaccess (CDMA) channel is proposed and analyzed. It employs a combination of a decorrelator and a nonlinear multiuser interference canceler that utilizes soft tentative decisions. The weights of the canceler are adaptively adjusted, in a manner that renders the knowledge of received signal energies and the use of training sequences unnecessary. The steady state error performance of the detector is obtained and found to be superior to the performance of the same detector that utilizes hard tentative decisions.

Single-Axis Agonistic Motion Control System With Electro-Magnetic Actuators, Alexander Rokhvarg

Theses

A novel single-axis motion control system using solenoid electromagnet actuators is built and successfully controlled using a non-linear real-time control algorithm. Procedures for defining and modeling the electromagnetic actuator are established and implemented. Discrete-time nonlinear control law with global asymptotic stability and zero steady-state error is designed and numerically optimized. Stable operation with small-signal 0dB crossover frequency of 370 Rad/sec and positioning RMS steady-state error of better than 4 micron is achieved. Time domain parameters are verified on a working prototype. A step reference response positioning a 0.35 Kg mass payload over 1 cm travel in under 30 milliseconds is …

Simulation Study Of Particle Tracking System, Prashant B. Patel

Theses

A particle tracking system is being developed in the Particle Technology Laboratory of the Mechanical Engineering Department, at NJIT, In this thesis, an attempt is made to understand the effect of various parameters on the errors in the computed position and orientation of the sphere being tracked. Simulation results for a single transmitter assembly as well as a three transmitter assembly with 6, 9 and 17 antennae are presented. The effects of the level of noise in the voltages on the solution for the single transmitter assembly and three transmitter assembly are discussed. The concept of virtual antenna is introduced …

Viscoelastic Effects On Parallel Flow Stability, Transition To Turbulence, And Turbulent Flow, Michael Garofalo

Theses

The classical two dimensional theory of stability of parallel flow is extended to viscoelastic fluids. How the elasticity of the fluid affects the point of stability and determines the point of transition to turbulence is analyzed. In addition the magnification of disturbances is elucidated. This study is based on a viscoelastic constitutive equation which has been successful in predicting the experimental trends of various unsteady high shear rate laminar flows. A viscoelastic stability equation which is an extension to the Orr-Sommerfeld equation for a Newtonian fluid is derived and solved for a flow between parallel plates superimposed by a two-dimensional …

Measurement Of The Reaction To Stress And Meditation Using Brain Wave Coherence And Heart Rate Variability, Christopher B. King

Theses

Measurement of physiological parameters associated with the stress response and the relaxation response caused by various forms of meditation can provide valuable information about the reaction of the body to the mind and to the external environment.

This study used two different techniques to evaluate physiological parameters. The first part examined the meditation response by recording the EEG and calculating the coherence between brain waves originating from different parts of the brain. It was found that high levels of coherence in the alpha portion of the EEG frequency band coincided with a restful state associated with the relaxation response. In …