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Theses/Dissertations

Air Force Institute of Technology

Additive manufacturing

Aeronautical Vehicles

Publication Year

Articles 1 - 2 of 2

Full-Text Articles in Engineering

A Reduced Order Model Of The Celestial Icosahedron As The Substructure For A Lighter Than Air Vehicle, Torin C. Quick Mar 2021

A Reduced Order Model Of The Celestial Icosahedron As The Substructure For A Lighter Than Air Vehicle, Torin C. Quick

Theses and Dissertations

A finite element approach was used to investigate a novel reduced order model to determine the minimum structure dimensionality to support vacuum for a VLTAV. This modeling technique represented the individual segments of the substructure as curved beams with clamped radially-resisted boundary conditions. The full structure was then modeled as a bare structure and structure with skin to validate the results of the reduced order model. The beam geometry for the material Ultem 9085 was determined through this process leading to the 3-D printing of the structure. It was then experimentally tested under uniaxial compression complimented with a FEA model.


Effects Of Manufacturing Process Variables On Ultrasonic Testing In Electron Beam Melted Ti-6al-4v, Andrew D. Durkee Mar 2018

Effects Of Manufacturing Process Variables On Ultrasonic Testing In Electron Beam Melted Ti-6al-4v, Andrew D. Durkee

Theses and Dissertations

Further research on validating additive manufacturing production quality is required before the realization of direct print-to-fly application of critical components. This research examines the response of ultrasonic testing as a function of various manufacturing variables in electron beam melted samples of Ti-6Al-4V. Four dimensionally identical blocks with 6 spherical voids at varying depths were manufactured using different combinations of stock powder, edge treatments, and void melting. Scans were completed on two sides of each specimen with the transducer focused on the mid-plane. Additionally, one specimen was scanned 6 times, with the focal plane adjusted for each scan to match the …