Engineering Commons^™

Metal Thin Film Stiffness Extraction Technique For Surface Acoustic Wave Filters, Travis R. Weismeyer

Electronic Theses and Dissertations

Accurate knowledge of the surface acoustic wave (SAW) properties propagating at the surface of a piezoelectric substrate with thin films, electrodes or temperature compensated films, is critical in SAW filter design to meet the target frequency response, power durability and performance prior to device fabrication. While reliable material constants exist for substrates such as LiNbO3 used in SAW filters, the absolute elastic constants associated with operational thin films used for electrodes or temperature compensation do not exist. Although the bulk values of the constituent materials are known, the composite film/substrate properties are difficult to predict since they depend strongly on …

Furnace System Improvements, Kenji K. Anzai, Ethan Fedor, Patrick Zailaa

Mechanical Engineering

This Final Design Review (FDR) documents the work done by the group to manufacture the system to deliver improvements to the furnace in the Cal Poly microfabrication laboratory (better known as the cleanroom). The document describes the material covered in the Scope of Work (SOW), including background research, customer needfinding, and the problem statement, material associated with concept development and selection for Preliminary Design Review (PDR), material detailing the design and manufacturing plan of the system for Critical Design Review (CDR), and new material detailing the manufacture of the system for FDR.

Research done for the SOW resulted in a …

Reinventing The Wheel, Esther K. Unti, Ahmed Z. Shorab, Patrick B. Kragen, Adam M. Menashe

Mechanical Engineering

Reinventing the Wheel selected tires and designed wheels for the 2018 Cal Poly, San Luis Obispo Formula SAE combustion vehicle. Available tire options were evaluated for steady-state and transient performance as well as vehicle integration. A single-piece composite wheel with hollow spokes was designed to meet stiffness, strength, and tolerance requirements. A detailed study of wheel loading and geometric structural efficiency was performed. Finite element analysis was used to iterate the geometry and laminate. A two-piece male mold was designed and machined to manufacture the wheel. Removable silicone inserts were used to create the hollow spokes.

Ultraviolet Imager Application For A Cube Satellite, Jason Grillo, Troy Hajjar, Brady Hill

Mechanical Engineering

This document serves as the final design review (FDR) report for the 2018 Cal Poly CubeSat Ultraviolet Imager senior project, sponsored by UC Berkeley Space Sciences Laboratories (SSL). SSL wants to monitor the ionosphere above Earth to gain a better understanding of its properties and particle interactions. Far Ultraviolet (FUV) imaging is a good way to obtain high quality images of the ionosphere and the Earth's auroras, and advancement in optic technologies have made cube satellites (CubeSats) an ideal vessel for a FUV imager, as they are relatively low-cost, lightweight, and can be repeatedly deployed. These CubeSat FUV imagers could …

Daimscale — 1:14th Tractor-Trailer For Testing Driver Assistance Technology, Christopher Marrale, Jase Sasaki, Devin Bodmer

Mechanical Engineering

Active driver assistance systems are becoming increasingly wide-spread throughout the automotive industry due to their potential for safer roads and decreased costs of transportation, but testing these systems on real trucks can be time consuming, dangerous, and costly. Testing these systems on a small-scale tractor-trailer combination will lead to faster and more efficient development of driver assistance systems and can be used by both engineers and students, leading to a larger field of experienced developers to improve these systems.

Our goal will be to design, manufacture, and build a scale 6x2 model of the tractor portion of a Daimler semi-truck …

All-Terrain Storage Surfboard Carts, Ben M. Kennedy, Danny Riedeman, Roberto Gonzalez

Mechanical Engineering

All Terrain Storage consists of three mechanical engineering students: Roberto Gonzalez, Ben Kennedy, and Danny Riedeman. The goal of All Terrain Storage is to design and create two portable storage devices for the non-profit organization AmpSurf. AmpSurf helps veterans, people with disabilities, and anyone else who could be helped through adaptive surfing and other outdoor activities. Their current method of storing and transporting equipment for events is carrying it from the trailer in the parking lot through the sand onto the beach. This document will provide: a more thorough introduction to AmpSurf and the project, the objectives, background information, the …

Muse 1: Interactive Water Table, Sarah R. Higginbotham

Chancellor’s Honors Program Projects

No abstract provided.

Model-Based Predictive Analytics For Additive And Smart Manufacturing, Zhuo Yang

Doctoral Dissertations

Qualification and certification for additive and smart manufacturing systems can be uncertain and very costly. Using available historical data can mitigate some costs of producing and testing sample parts. However, use of such data lacks the flexibility to represent specific new problems which decreases predictive accuracy and efficiency. To address these compelling needs, in this dissertation modeling techniques are introduced that can proactively estimate results expected from additive and smart manufacturing processes swiftly and with practical levels of accuracy and reliability. More specifically, this research addresses the current challenges and limitations posed by use of available data and the high …

Computational Exploration Of Flash-Boiling Internal Flow And Near-Nozzle Spray, Sampath K. Rachakonda

Doctoral Dissertations

Gasoline engines operating under the principle of direct injection are susceptible to flash-boiling due to superheated nature of the fuel and the sub-atmospheric in-cylinder pressures during injection. A review of the literature on flash-boiling sprays shows that a majority of the studies have focused on the far-field regions of the spray, with limited attention given to understanding the influences of the injector geometry and the near-nozzle regions of the spray. Modeling the internal nozzle flow and the primary atomization, on which the far-field spray depends, is a challenge. This thesis, therefore, is aimed at understanding the complex flow through a …

Electroplating Of Copper On Tungsten Powder, Richard Berdos

Masters Theses

Strengthening, resistant and shielding properties, to name a few, can be achieved by implementing a surface material coating onto an engineering component. Various elements of these compounded parts can augment the functionality of the part, such as, increased life time and more interactive surfaces. Tungsten has proven to be a challenge to plate with other metals, but if done correctly, the results can allow for the cold spray of tungsten. Cold spraying tungsten particles alone provides a challenge because the powder is too hard and instead of adhering, it erodes the surface it is attempting to plate. Coating tungsten in …

A Numerical Flutter Predictor For 3d Airfoils Using The Onera Dynamic Stall Model, Pieter Boersma

Masters Theses

To be able to harness more power from the wind, wind turbine blades are getting longer. As they get longer, they get more flexible. This creates issues that have until recently not been of concern. Long flexible wind turbine blades can lose their stability to flow induced instabilities such as coupled-mode flutter. This type of flutter occurs when increasing wind speed causes a coupling of a bending and a torsional mode, which create limit cycle oscillations that can lead to blade failure. To be able to make the design of larger blades possible, it is important to be able to …

Liquid Jet Penetration And Breakup In A Free Supersonic Gas Jet, Hansen Jones

LSU Master's Theses

In the testing of today’s rocket engines, both on large scale vertical test stands and smaller subscale horizontal component testing stands, it is extremely important to be able to accurately quantify and mitigate the thermal and acoustic loads the engines will generate on test stand infrastructure. Due to the large number of parameters that must be considered for many cases, development of a multi-phase computational code is under way to properly analyze and design water spray cooling systems used at NASA’s Stennis Space Center (SSC) and across other NASA centers. As such, a small-scale experiment has been conducted at Louisiana …

Molecular Dynamics Studies On Nanoscale Confined Liquids, Alper Celebi

Mechanical Engineering Research Theses and Dissertations

Liquid transport in nanochannels have been attracting great interests, especially for last two decades, owing to its potential applicability in various fields including biochemistry, medical science and engineering. For exploring and generating new ideas in the field of nanofluidics, molecular simulation techniques have become an ideal way due to the experimental challenges impeding the field of nanofluidics in fabrication and measurements.

In this dissertation, we perform molecular dynamics simulations to investigate liquid transport behavior in nanoscale channels. The expanse of this dissertation concerns several fundamental topics in nanoscale liquid transport phenomena such as liquid properties in nanoscale confinements, interfacial flows …

Feasibility Of Hybrid Thermoplastic Composite-Concrete Load Bearing System, Camerin M. Seigars

Electronic Theses and Dissertations

Thermoplastic composites have many advantages over thermoset composites such as being recyclable, rapidly manufacturable, and more impact resistant. The goal of this thesis is to assess the feasibility of using thermoplastic composites in structural applications through literature review, mechanical testing, design of a load-bearing hybrid composite-concrete structures, and the implementation of thermoplastic composites for tensile reinforcement of concrete. The study had four objectives covering the stated goal.

1. Conduct a literature review to direct thermoplastic material selection
2. Characterize thermoplastic material mechanical properties using standardized mechanical testing
3. Design a hybrid composite-reinforced concrete beam, and
4. Develop thermoplastic shear connectors to develop composite action …

Design Survey Of Laminated Composite I-Beam, Mrinmoy Saha

All Graduate Plan B and other Reports, Spring 1920 to Spring 2023

Composite I-beams are popular for high-strength low-weight applications. Learning the macro-mechanics and designing the composite I-beam properly are necessary. In this report, a design overview of the composite I-beam is discussed which is based on classical lamination theory where it includes the homogenization approach, the plane stress assumption and the Kirchhoff hypothesis. Using these assumptions, a method was developed to come up with the effective material properties of a beam. Formulas to calculate maximum deflection and maximum bending stress and shear stress and the stress concentration at the connection of web-flange are discussed which describe ways for designing and manufacturing …

Temperature Effects On Helium Filled Soap Bubble Particle Tracking Velocimetry., Michael C. Blum

Electronic Theses and Dissertations

Helium Filled Soap Bubble (HFSB) Particle Tracking Velocimetry (PTV) methods are becoming increasingly popular as they provide a low cost, safe option for reliable flow visualization. Several studies have been conducted to understand the accuracy of such systems under normal temperatures and pressures; however, no such studies to date have examined accuracy of HFSB PTV at high temperatures. The goal of this study is to characterize the capability of HFSB PTV methods to visualize air flow through a rectangular duct at elevated temperature. A heated wind tunnel was designed to heat up to 150 m³/h of 25 °C …

Material-Process-Property Relationships Of 17-4 Stainless Steel Fabricated By Laser-Powder Bed Fusion Followed By Hot Isostatic Pressing., Harish Irrinki

Electronic Theses and Dissertations

17-4 PH stainless steel is commonly used in medical, tooling, automotive, chemical and aerospace industries due to its excellent strength and corrosion properties. Additive manufacturing processes such as laser-powder bed fusion (L-PBF) have gained attention and importance due to the potential to produce complex-shaped three-dimensional parts for various industries. In order to manufacture three-dimensional components from 17-4 PH stainless steel powder using L-PBF, it is critical for design and manufacturing engineers to have an awareness of various material options and corresponding processing and post-processing conditions to obtain useful mechanical properties from the process. The goal of this dissertation is to …

Modeling And Validations Of Control Parameters For Material Extrusion-Based Additive Manufacturing Of Thixotropic Aluminum Alloys., Lars Herhold

Electronic Theses and Dissertations

Additive Manufacturing (AM) with metals has been accomplished mainly through powder bed fusion processes. Initial experiments and simulations using Material Extrusion Additive Manufacturing (MEAM) have been performed by various researchers especially using low melting alloys. Recently Stratasys Inc. submitted a patent application for the use of their Material Extrusion technology also called Fused Deposition Modeling (FDM) where they describe the process using thixotropic semi-solid alloys. Currently this process using semi-solid, engineering type alloys such as A356 or THIXALLOY 540 aluminum have not been researched to evaluate the control parameters. This research combines the in-depth knowledge of applying thixotropic semi-solid aluminum …

Effects Of Grooves On Drag In Laminar Channel Flow, Yanbei Wang

Electronic Thesis and Dissertation Repository

This thesis presents the analysis of the effects of three-dimensional grooves on the flow responses in laminar channel flows. The wall topographies were expressed using the two-dimensional Fourier expansions. A spectrally accurate algorithm based on the Immersed Boundary Conditions (IBC) was used to determine the solution for the field equations and extract information about the velocity and pressure fields. The effects of grooves on the pressure losses were assessed by determining the additional pressure gradient required to maintain the same flow rate through the grooved channel as through the reference smooth channel. Effects of groove wave numbers, groove amplitudes, the …

Streamwise Flow-Induced Oscillations Of Bluff Bodies - The Influence Of Symmetry Breaking, Tyler Gurian

Masters Theses

The influence of symmetry breaking on the flow induced oscillations of bluff bodies in the steamwise direction is studied. First, a series of experiments is conducted on a one-degree-of-freedom circular cylinder allowed to exhibit pure translational motion in the streamwise direction over a range of reduced velocities, 1.4 < U* < 4.4, corresponding to a Reynolds number range of 970 < Re < 3370. Two distinct regions of displacements were observed in reduced velocity ranges of 1.6 < U* < 2.5 and 2.75 < U* < 3.85. Measured force coefficients in the drag and lift direction were examined, along with the wake visualization, through the range of reduced velocities, to infer the resulting wake modes. A new Alternating Symmetric (AS) mode was found. This transition from symmetric to AS shedding occurred near the end of the first region of response. Similar tests were run with a square prism in the parameter space of 2.4 < U* < 5.8 and 757 < Re < 1900 over angles of incidence of 0° ≤ α ≤ 45°. A distinct region of lock-in is observed for α = 0°, 2.5°, 5°, 7.5° over 3.2 < U* < 5.4 for α = 0°, and decreasing with increasing α. The wake structures were found to be roughly symmetric for α = 0°, but transitioned towards asymmetry …

Design For Maintainability In Developing Communities—A Case Study On The Uros Islands, Thomas Barlow

Undergraduate Honors Theses

Designing products for developing communities has exposed many of the underlying assumptions that engineers from developed nations have during the design process. There has been much written about these underlying assumptions in order to create a better framework for designing for developing communities. One unexplored, yet important area is the universality of common maintainability principles used in developed countries when designing products used in developing communities. Such principles include: simplicity, diagnosability, standardization of parts, modular subassemblies, minimizing assembly and disassembly parts, labeling components, increased life of moving parts, manuals, and simplifying tools needed for repairs [1]–[3]. The purpose of this …

Dynamics Of The Phase Coupling For Flow, Heat And Mass Transfer In Conjugate Fluid/Porous Domains, Mahmoud Mohamed Mostafa Elhalwagy

Electronic Thesis and Dissertation Repository

Porous media prevail in industry e.g. heat transfer equipment, drying, food storage and several other applications. Integrated in engineering, they form conjugate Fluid/Porous domains. Physical modelling requires characterizing the microscale heat and mass (moisture) transfer interstitially within porous media and their macroscale counterparts across regional interfaces. Characterizing turbulence and its effects on phase coupling is often needed too. The modeling literature survey shows phase coupling assumptions depending on empiricism, phase equilibrium and lack of generality. Modeling of the dynamic variations for the modes of phase exchanges, i.e. heat, mass and heat accompanying mass exchanges, on both scales and generic turbulent …

Efficient Adjacency Queries And Dynamic Refinement For Meshfree Methods With Applications To Explicit Fracture Modeling, James Olliff

USF Tampa Graduate Theses and Dissertations

Meshfree methods provide a more practical approach to solving problems involving large deformation and modeling fracture compared to the Finite Element Method (FEM). However meshfree methods are more computationally intensive compared to FEM, which can limit their practicality in engineering. Meshfree methods also lack a clear boundary definition, restricting available visualization techniques. Determining particle locations and attributes such that a consistent approximation is ensured can be challenging in meshfree methods, especially when employing h-refinement. The primary objective of this work is to address the limitations associated with computational efficiency, meshfree domain discretization, and h-refinement, including both placement of particles as …

Numerical And Experimental Investigation On The Elastic Properties Of Discontinuous Fiber Reinforced Composites, Xiaotian Yi

Electronic Thesis and Dissertation Repository

Discontinuous fiber reinforced composites (DFRC) through injection molding have been widely used in the industrial fields due to their relatively high mechanical performance and low cost. This work is directed towards developing an accurate and efficient numerical simulation package to predict the elastic properties of the injection molded DFRC for fulfilling their potential applications and reducing the expensive experimental costs.

By combining the micromechanics modeling and finite element (FE) analysis, the elastic properties of the DFRC with the aligned fibers are firstly predicted to establish a database for developing semi-empirical formulation through data fitting. Then the elastic properties of DFRC …

Additive Manufacturing Powder Removal, Madison A. Lignell, Tyler W. Laird, Kurt K. Reed

Mechanical Engineering

Metal powder-bed fusion is an additive manufacturing process which enables the creation of unique shapes in metal parts that would otherwise be difficult, expensive, or impossible to machine. Metallic powder is melted and fused together by either a laser or electron beam to produce parts quickly. The excess powder covers newly printed parts and can be difficult to remove from small internal features. The scope of this project is to design a device that effectively removes the powder from newly printed parts safely, while reclaiming as much powder as possible for reuse. The solution for this project must be able …

Mobile Opera Backdrop, Juan Villalobos, Robbie Behlman, Kevin Valencia

Mechanical Engineering

Opera San Luis Obispo requires an acoustically projecting stage backdrop for their future plan of deploying a mobile opera house. The custom stage backdrop must be low-cost, easy to assemble and must project the performance sound to outdoor audiences. Other design requirements include being transportable in a step van, the ability to be assembled quickly by a crew of two, resistance to various outdoor conditions, the ability to mount accessories from the walls, and should meet a budget of $5,000. With the scope of the project understood, the three-quarter project is outlined. During the first quarter, the main deliverables included …

Theatrical Turntable, Liam R. Martinez, Isaac Becker, Robert R. Reed, Caroline A. Whelan

Mechanical Engineering

No abstract provided.

Universal Studios Hollywood Vip Trolley - Roller Frame, Jeffrey Ploss, Chase Montague, Lincoln Treanor

Mechanical Engineering

Statement of Confidentiality: The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.

Retractable Hammock, Collin J. Richardson, Jesse Bryn Mandell, Owen Alle Guenther

Mechanical Engineering

This Final Design Review will recap the objectives, background, design ideation, and concept development of the Retractable Hammock senior capstone project and continue to report on the final design and manufacturing that resulted in the final iteration of the Retractable Hammock.

Prove Endurance Car Front Suspension, Lauren A. Williams, Logan Simon, Justine G. Kwan

Mechanical Engineering

This document details the collaborative Mechanical Engineering Senior Project with Cal Poly PROVE Lab on PROVE Lab’s Project 2; an electric vehicle designed to travel 1000 miles on a single charge. Logan Simon, Justine Kwan, and Lauren Williams are given the challenge of designing an innovative proof of concept front suspension suspension for this vehicle.

After detailed research of new suspension systems, it was determined that the innovative nature could be in the form of unique manufacturing methods, materials use, or mechanical design. At this point in time, this vehicle is a purely conceptual design with no concrete requirements. Therefore …