Engineering Commons^™

The Role Of Friction Stir Processing On The Microstructure And Mechanical Properties Of A Cast Aluminum Alloy, Saumyadeep Jana

Doctoral Dissertations

"Al-7Si-0.6Mg is one of the most important cast aluminum alloys because of its attractive mechanical properties and high castability. Microstructurally, the alloy consists of primary aluminum dendrites with eutectic Si particles in the interdendritic region. This makes the alloy quasi-brittle in nature which affects the ductility of the alloy to a great extent. In order to improve the ductility, the eutectic Si particles need to be refined which so far has been achieved by chemical and/or thermal modification. Friction stir processing (FSP) on the other hand can achieve the same through plastic deformation, and therefore replace the cast structure with …

Friction Stir Processing Of Laser Metal Deposited Ti-6al-4v, Romy Francis

Masters Theses

"Laser metal deposition (LMD) can form near net shaped components for aerospace applications. Ti-6Al-4V is a widely used aerospace alloy and fabrication of this alloy using LMD is gaining popularity. Improved mechanical properties are always a requirement in aerospace alloys and research is constantly being conducted to improve the properties of components formed from this alloy. Friction Stir Processing (FSP) in the past has been used as a method to change the surface properties of materials through microstructural modifications. The changes in properties can include hardness, corrosion resistance, fatigue strength, etc. The first section of this thesis is based on …

The Effect Of Near-Surface Metallurgy On The Machinability Of Cast Iron, William Dewey Peach

Masters Theses

"The increasing performance and durability of cutting tool inserts have created metallurgical challenges for production foundries to produce near-net shaped castings within strict dimensional tolerances. In order for foundries to take full advantage of the increased cutting speed capabilities, it becomes necessary to reduce machining allowances and produce much more stable casting surfaces. To accomplish this, a better understanding of the complex microstructures formed within the first 0.120 in. (3 mm) of the mold/metal interface (as-cast surface) is necessary. The goal of the work presented here was to examine the microstructures formed in the near-surface region of gray iron castings, …

Microstructural Influence On Dynamic Properties Of Age Hardenable Femnal Alloys, Ryan A. Howell

Doctoral Dissertations

"A lightweight castable alloy was sought to reduce the MIL-PRF-32269 class II cast steel perforated armor's weight with the requirement that the material had to be manufactured utilizing existing foundry technology and without incurring large alloy cost increases to meet property requirements. Literature on wrought age hardenable Fe-Mn-Al-C alloys suggested this alloy system could achieve weight reduction through high aluminum concentrations with the highest reported strengths exceeding 2 GPa for a Fe-30Mn-9Al-0.9C composition. Even though ballistic testing had not been conducted on this system, high strain rate data of wrought alloys showed excellent work hardenability; greater than existing ballistic metals. …

The Corrosion Of Ni₃Si Alloys In Sulfuric Acid, Christopher Marc Larson

Masters Theses

"Hydrogen production from water, the world's most renewable natural resource, can provide an economical and sustainable form of energy for the future. One means to achieve this is with a nuclear reactor-based sulfur-iodine (S-I) thermochemical cycle. Currently there are few materials available, other than precious metals like gold and platinum, that possess the corrosion resistance and mechanical properties required for the sulfuric acid decomposition loop of the S-I process. However, alloys based on Ni₃Si show promise to be a more affordable, corrosion resistant materials option for this technology. In this study, the corrosion behavior of NiSi₂₂ and NiSi₂₀(Nb,Ti)₃ alloys in …

Microstructural Characterization And Heat Treatment Of A-286 Turbine Buckets, Christopher Michael Bradley

Open Access Theses & Dissertations

A-286 is an iron-based superalloy used extensively in land-based gas turbines for 2nd stage (low pressure) buckets and 1st and 2nd stage wheels. Although A-286 may appear to some as just another austenitic stainless steel, its elevated temperature properties are attributed to ' precipitate structures, effective distributions of alloy carbides in the forms of M23C6, M6C and MC, and solid solution strengthening. Unfortunately over the course of these components service lives microstructural degradation develops in the form of η-phase formation. The presence of η-phase, especially in large quantities, can have a negative effect on stress rupture properties. Resistance to creep …

Spectroscopic Characterizations Of Organic/Inorganic Nanocomposites, Jayesh Rasikalal Govani

Open Access Theses & Dissertations

Inorganic potassium dihydrogen phosphate (KDP) is widely known for its value as a nonlinear optical material. In this study, pure and l-arginine-doped KDP single crystals were grown by the slow solvent evaporation technique and further subjected to infrared absorption and Raman studies for the confirmation of chemical group functionalization and possible bonding between the organic and inorganic materials. The appearance in the infrared absorption spectra of additional vibrational lines, which mostly originate from disturbed N-H, C-H, and C-N bonds of the l-arginine-doped salt, confirm the interaction between KDP and the organic material. This affirmation is supported by more evidence from …

Effects Of Build Orientation, Aging, And Pre-Conditioning On Mechanical Properties For Stereolithography-Manufactured Astm Type I Specimens Using A Design Of Experiments Approach, Karina Puebla

Open Access Theses & Dissertations

With industry's growing focus on the rapid manufacturing (RM) of end-use products, rapid prototyping (RP) or layered manufacturing (LM) machines that were originally designed to build prototypes may now be required to build functional end-use products. To successfully accomplish the transition, the available materials utilized in RP must provide the performance required for RM. The specific technology used must also be capable of producing repeatable and reproducible parts in regards to mechanical and dimensional properties.

A design of experiments approach was performed to determine the effects of build orientation, aging, and pre-conditioning on the mechanical properties. To perform the investigations, …

Computational Modeling Studies Of The Structures And Properties Of Organotin(Iv) And Stannyl-Thioether Systems With Comparisons To X-Ray Crystallography, Michelle R. Stem Joseph

Open Access Theses & Dissertations

Controlling the toxic effects of organotin(IV) compounds involves engineering the structure of the molecules to optimize their properties. Molecular engineering, coupled with improved capabilities to generate reliable computational optimization models (COMs), will enable researchers to have greater success at harnessing the highly specific cytotoxicity of organotins. For example, as the thio_n ligand phenyl groups were replaced with Cl atoms, the S-Sn intramolecularity was strengthened, the bond distance decreased, and the stannyl tetrahedral structure was deformed from its triphenyl conformation. With each substitution, conformation deformations lowered the damaging bioactivity levels of thio_n. Bonding various ligands to organotin(IV) compounds …

Experimental Study Of The Response Of Semiconductor Detectors For Edxrf Analysis., Sunil Kumar Valaparla

Open Access Theses & Dissertations

This present work relates to the study and characterization of the response function of an energy-dispersive x-ray spectrometer. The problems of energy, efficiency and resolution calibration of the system operating in the energy (5-60 keV) range are discussed. We present the operation characteristics of the portable pyro-electric x-ray generator (COOL-X) and the application of the calibrated response spectrum in the elemental analysis using X-ray Fluorescence (XRF).

We study the response of the Si(Li)-Pin XR-100CR semiconductor detector to low energy photons. The photopeak efficiency was determined experimentally by using radioisotopes and compared against a theoretical efficiency curve. The efficiency for gamma …

High Temperature Oxidation Behavior Of Nb-20mo-15si-5b-20cr Alloy, Julieta Angelica Ventura

Open Access Theses & Dissertations

Materials for high temperature applications, such as jet engines, gas turbines and turbine blades, require a balanced combination of physical and chemical properties to withstand the aggressive environments in which they are utilized. Some of the properties required are high strength, low density, high melting point and good oxidation resistance at elevated temperatures [1-3]. For this reason, the microstructure and oxidation behavior of the Nb-20Mo-15Si-5B-20Cr alloy (at.%) has been studied as a potential candidate to replace Nickel-based alloys currently used in the aerospace industry.

Short term oxidation (STO) and long term oxidation (LTO) studies have been performed in air for …

Exploring Poly(Ethylene Glycol) As A Suitable Material For Peripheral Nerve Regeneration Scaffolds Manufactured By Stereolithography, Nubia Zuverza

Open Access Theses & Dissertations

One of the challenges in tissue engineering is to have spatial and temporal control over the biological elements within a scaffold used to guide regeneration for example of transected nerves. Some of the physical and chemical characteristics to regulate include incorporation of bioactive domains and release of chemical signals. This study presents the use of stereolithography (SL) to incorporate localized domains for cell adhesion in addition to include releasable nerve growth factor (NGF) in the process of building poly(ethylene glycol)diacrylate (PEGda) hydrogel scaffolds. Besides providing sites for cell attachment, an ideal nerve guidance conduit (NGC) should be able to release …

The Functionalization Of Carbon Nanosheets, Ronald A. Quinlan

Dissertations, Theses, and Masters Projects

Carbon nanosheets are a novel two-dimensional nanostructure made up of 2-20 graphene atomic planes oriented with their in-plane axis perpendicular to the growth substrate. Previous efforts in developing nanosheet technology have focused on the characterization of the system and their development as an electron source due to the high atomic enhancement factor (beta) and low turn on field. Further investigation of nanosheets as high surface area electrodes revealed poor wetting by polymeric material and extreme hydrophobic behavior.;Because nanosheet technology has promise as a high surface area electrode material, this thesis research has focused on three areas of interest: the enhancement …

Synthesis Of Surface Composites Using Friction Stir Processing, Bharat Gattu

Masters Theses

"Composite materials have an edge over monolithic materials due to higher strength/stiffness - to - density ratios, improved fatigue and wear resistance and better high temperature properties. Surface composites provide improved tribological properties such as wear resistance, friction coefficient and corrosion resistance. Friction stir processing (FSP) which originated from friction stir welding (FSW - a method for joining aluminum alloys) is a solid state technique to modify the microstructure of the alloys. During FSP the frictional heat generated at the tool - work piece interface plasticizes the material allowing it to flow around the pin. The combined effect of the …

Three-Dimensional Hydrogel Cell Culture Systems For Modeling Neural Tissue, John P. Frampton

Legacy Theses & Dissertations (2009 - 2024)

Two-dimensional (2-D) neural cell culture systems have served as physiological models for understanding the cellular and molecular events that underlie responses to physical and chemical stimuli, control sensory and motor function, and lead to the development of neurological diseases. However, the development of three-dimensional (3-D) cell culture systems will be essential for the advancement of experimental research in a variety of fields including tissue engineering, chemical transport and delivery, cell growth, and cell-cell communication. In 3-D cell culture, cells are provided with an environment similar to tissue, in which they are surrounded on all sides by other cells, structural molecules …

Preliminary Investigation Of Metallurgical Structure And Mechanical Properties Of Cast Iron With High Aluminum Content, Pavel Bizyukov

Dissertations and Theses @ UNI

The problem addressed in this study analyzed various properties of cast iron with high aluminum content. This grade of cast iron was projected for use in the automotive industry. The benefits provided with high aluminum content are lower specific gravity and relatively inexpensive source materials with the potential of achieving high temperature properties.

The purpose of the study was to select suitable source materials and determine an effective melting technique, to investigate metallurgical structure and mechanical properties at given chemical composition, and, finally, to provide elaborate results.

The design of the experiment included the following steps: (a) selection and preparation …

Oxidation Modeling By Means Of Molecular Dynamics, Chaiyod Soontrapa

UNLV Theses, Dissertations, Professional Papers, and Capstones

Oxidation modeling is normally engineered to study systems at macroscopic scales, mostly in analytical forms based on diffusion theories. The associated time scale is usually in months, days, or minutes, and the length scale is in the order of microns. In this dissertation, oxidation modeling is performed at atomistic scale with the time and length scales in picoseconds and angstroms, respectively, using molecular dynamics. Molecular dynamics simulations generate trajectories of each atom or particle in a system according to the laws of physics. Studying oxidations under the atomistic point of view can offer new insights on atomic behaviors and influencing …

Tensile Strength And Failure Criterion Of Analog Lithophysal Rock, James A. Nott

UNLV Theses, Dissertations, Professional Papers, and Capstones

This project determines the tensile strength of lithophysal analog rock and presents failure criteria that can be used by geotechnical engineers to evaluate underground structures in rock. The physical and mechanical properties that are related to the failure criterion, such as porosity, compressive strength and modulus of elasticity, are also discussed. Experimental tensile tests were made using direct uniaxial and indirect Brazilian tests. Three 4-inch specimens were fabricated and tested in direct uniaxial tensile tests using Hydro-Stone TB. The results showed that the elastic tensile modulus of elasticity was within two percent of existing data for the compressive modulus of …

Fracture Toughness, Crack-Growth-Rate And Creep Studies Of Alloy 276, Joydepp Pal

UNLV Theses, Dissertations, Professional Papers, and Capstones

Austenitic nickel-base Alloy 276 had been proposed to be a candidate structural material within the purview of the nuclear hydrogen initiative program. A mechanistic understanding of high temperature tensile deformation of this alloy has already been presented in an earlier investigation. The current investigation has been focused on the evaluation of crack-growth behavior, fracture toughness, stress-corrosion-cracking and creep deformation of this alloy as functions of different metallurgical and mechanical variables. The results of crack-growth study under cyclic loading indicate that this alloy exhibited greater cracking tendency with increasing temperature at a constant load ratio (R). However, the effect of temperature …

Effects Of Mechanical And Metallurgical Variables On Creep, Fracture Toughness And Crack Growth Behavior Of Alloy 617, Muhammad Hasibul Hasan

UNLV Theses, Dissertations, Professional Papers, and Capstones

Nickel base Alloy 617 has been identified to be a suitable structural material for heat exchanger applications in both hydrogen and electricity generation using nuclear heat. A maximum operating temperature of 950°C has been specified by department of energy (DOE) for both applications to achieve a maximum possible efficiency. Therefore, an extensive investigation has been pursued to evaluate time-dependent-deformation (Creep) of this alloy as functions of temperature and applied load. The results indicate that this alloy exhibited severe creep deformation, characterized by development of an instantaneous tertiary creep region at 850 and 950°C under applied stresses corresponding to its 35% …

Metal Induced Crystallization Of Silicon Thin Films, Sandeep Kumar Raju Sangaraju

UNLV Theses, Dissertations, Professional Papers, and Capstones

Low temperature crystallization of thin film silicon is important for many industrial applications including flat panel displays and silicon thin film solar cells. Unfortunately this remains a major challenge since crystallization temperature of silicon is above 1,000 degrees Celsius, thus limiting to substrates that can tolerate high temperatures. The inability to deposit crystalline thin films on glass substrates is the reason why flat panel display industry uses amorphous silicon for LCD active matrix displays. Thus the ability to deposit crystallized thin film silicon at low temperatures will have significant impact on thin film silicon applications. It has been observed that …

Fatigue Of Friction Stir Welded Lap Joints With Sealants, Kenneth Doering

Masters Theses

"A lack of understanding of corrosion fatigue in friction stir welded aluminum joints prevents friction stir welding from being implemented in aerospace applications. Fatigue testing reveals a 60-75% reduction in the fatigue life of friction stir welded aluminum lap joints immersed in 3.5% NaCl solution (corrosion fatigue) compared with that of lap joints tested in ambient air. The loss in fatigue life is attributed to accelerated fatigue cracking due to hydrogen environment embrittlement. Two polymer sealant candidates are investigated: silicone rubber and nylon-11. Both sealant candidates can be applied prior to welding and seal the faying surface gaps in lap …

High Temperature Oxidation Characteristics Of Nb-10w-Xcr Alloys, Maria Del Pilar Moricca

Open Access Theses & Dissertations

The use of refractory metals in high temperature applications has been attractive for several years. Systems based on niobium represent a potential new generation of refractory materials systems because of their low density, high melting points, and strength at elevated temperatures. Despite these desirable characteristics, the widespread use of niobium-based alloys is limited because its oxidation resistance is still inadequate for structural applications. Understanding the oxidation kinetics of Nb-based alloys and the role of the different phases in the oxidation process is of crucial importance to improve the oxidation resistance of these materials.

The effect of Cr content on the …

Impacting Testing Of High Temperature Ceramics Through The Use Of A Vitiated Heater For Hot And Cold Fire Collisions, Adrian Trejo

Open Access Theses & Dissertations

Material testing is a crucial step during the design process as particular materials serve as safety and life saving conditions. In this study, a MoSi2 is chosen as the target specimen to undergo impact under high temperatures. An impact apparatus is designed and constructed for the purpose of propelling alumina particles at high velocities. A nozzle using compressed nitrogen gas is used to fire the particle at the desired velocities. Due to the possibility of thermal shock occurring at higher temperatures, a separate nozzle utilizing vitiation heating is designed to fire the particle at equally higher temperatures to prove the …

Quench Factor Analysis Of Wrought And Cast Aluminum Alloys, Vishwanath Gandikota

Masters Theses

"Mechanical property variation across the cross section of heat treatable aluminum alloys is a major concern. To minimize such variation, a proper understanding of kinetic transformations and estimation of mechanical properties is required. The Jominy end quench test has been used successfully to study the effect of quench rate on the final heat treated properties of wrought and cast aluminum alloys. This test produces varying cooling rates along the length of a cylindrical sample cooled with water at one end. Jominy bars of wrought and cast aluminum alloys were solutionized, endquenched, and aged to T6 temper condition after delays of …

Growth And Characterization Of Chromium Doped Indium Oxide Diluted Magnetic Semiconductors, Ndubuisi Benjamin Ukah

MSU Graduate Theses

Recently, enormous research efforts have been directed at diluted magnetic semiconductors (DMS) critical for realization for multi-functional spintronic devices. However, the origin of electronic and magnetic properties in DMS is not well understood. This study is aimed to better understand the structural, optical, magnetic, and magneto-transport property relationships of Cr-doped In2O3 (In2O3:Cr) DMS grown under different partial oxygen pressures on sapphire substrates using pulsed laser deposition technique. The thin films were characterized using various state-of-the-art techniques such as x-ray diffraction (XRD), UV-VIS spectroscopy, magnetotransport, and SQUID magnetometer. Expansions in lattice parameter (10.10 Å to 10.34 Å) and crystal size (13.9 …

Anti Wetting Additives For Aluminosilicate Refractories In Molten Aluminum Contact Applications, Devdutt Pramod Shukla

Doctoral Dissertations

"Aluminosilicate based refractories are widely used in furnace installations for melting aluminum because they are inexpensive, readily available and generally exhibit the properties desired from a refractory material. However, they face severe corrosion and degradation issues due to the extremely reducing nature of molten aluminum alloys. Isothermal static cup testing is widely used as a tool to evaluate the performance of refractories against penetration by molten aluminum alloys. Various testing methods were reviewed and an upgraded static cup test was recommended. Commercially available aluminosilicate refractories were tested using this method and their results were studied in order to understand the …