Engineering Commons^™

The Application Of Gage R&R Analysis In S Six Sigma Case Of Improving And Optimizing An Automotive Die Casting Product’S Measurement System, Qizheng Ren

Masters Theses & Specialist Projects

With the rapid development of automation technology in automotive manufacturing processes, massive and efficient production is a current trend. Therefore, measurement systems with accurate and automated measuring instruments are sought by automotive companies and suppliers. However, the problematic measuring instruments with unreliable accuracy and stability lead to erroneous measurements and wrong quality decisions that cause manufacturers huge profit losses. An effective method called “measurement system analysis” can be applied to define and eliminate erroneous measurements to ensure adequate reliability. An automotive transmission die casting parts supplier called company T was suffering a serious profit loss due to the erroneous measurements …

Technical And Economic Assessment Of Perovskite Solar Cells For Large Scale Manufacturing, Amir A. Asif, Rajendra Singh, Githin F. Alapatt

Publications

In this paper, we have carried out detailed technical and economic assessment of perovskite solar cells for large scale manufacturing. For ultra-small area of the order of 0.1 cm², efficiency of 20% or so are reported. However, for area of 25 cm², the efficiency is about 10%. Based on the photovoltaic module manufacturing requirements of no constraint on the supply of raw materials, low variability of every key process and process-induced defects, low cost of manufacturing, prospects for further cost reduction in the future, green manufacturing, and long-term reliability, there are absolutely no prospects of manufacturing …

Manufacturing And Non-Manufacturing Students' Perceptions On The Applicability Of The Four Pillars, Muhammad Jahan, Mark Doggett

SEAS Faculty Publications

The Four Pillars of Manufacturing Engineering was developed and supported by the Society of Manufacturing Engineers (SME), the Association of Technology, Management, and Applied Engineering, (ATMAE), and the Accreditation Board for Engineering and Technology (ABET). A group of manufacturing educators created it in 2011 as part of a strategic plan to reverse negative trends in manufacturing education and improve manufacturing competitiveness (Mott, Raju, & Stratton). The Four Pillars consist of foundational knowledge areas that represent a typical Manufacturing Engineer’s Body of Knowledge. In addition, it provides the recommended content for academic programs related to manufacturing and articulates the fundamental knowledge …

A Practical Path Planning Methodology For Wire And Arc Additive Manufacturing Of Thin-Walled Structures, Donghong Ding, Zengxi Pan, Dominic Cuiuri, Huijun Li

Faculty of Engineering and Information Sciences - Papers: Part A

This paper presents a novel methodology to generate deposition paths for wire and arc additive manufacturing (WAAM). The medial axis transformation (MAT), which represents the skeleton of a given geometry, is firstly extracted to understand the geometry. Then a deposition path that is based on the MAT is efficiently generated. The resulting MAT-based path is able to entirely fill any given cross-sectional geometry without gaps. With the variation of step-over distance, material efficiency alters accordingly for both solid and thin-walled structures. It is found that thin-walled structures are more sensitive to step-over distance in terms of material efficiency. The optimal …

Size Effects In Human Visual Inspection For Micro/Meso Scale Parts, Sri Harsha Kavuri

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Visual inspection has been a major method of quality control in conventional manufacturing processes for the last fifty years. Utilizing trained human inspectors to perform this visual inspection has been the most effective means of maintaining quality control. Extensive research has been performed to understand the factors that influence the human inspection process.

In the recent years, there has been a significant emphasis on manufacturing at the smaller end of the size-spectrum such as Micro and Meso scale manufacturing. Quality control at becomes a challenging task due to the extremely small sizes. Several automated visual inspection techniques have been proposed …