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Full-Text Articles in Engineering

On The Micro-Mechanical Property Characterization And Bulk-Volume Behavior Prediction Of Additively Manufactured 17-4 Ph Stainless Steels, David González-Niño May 2023

On The Micro-Mechanical Property Characterization And Bulk-Volume Behavior Prediction Of Additively Manufactured 17-4 Ph Stainless Steels, David González-Niño

Graduate Theses and Dissertations

Selective laser melting is an additive manufacturing technology that opens the possibility to manufacture components with complex geometries that are difficult with traditional manufacturing techniques which could benefit engineering applications such as aviation or structural engineering. However, the lack of a reliable universal predictive model for selective laser melting components could impede the full implementation in industrial applications. Therefore, this dissertation investigates the mechanical behavior of selective laser melting 17-4 PH stainless steel under ultra-low cycle fatigue regime and propose a novel micro-mechanical based modeling using statistical and representative volume element. The first phase of this project examined the mechanical …


Additive Manufacturing Of Soil Using Bio-Cementation, Christina Childress Dec 2021

Additive Manufacturing Of Soil Using Bio-Cementation, Christina Childress

Graduate Theses and Dissertations

Microbially Induced Calcite Precipitation (MICP) is an emerging soil treatment technique that is proven to increase strength, decrease erosion, reduce liquefaction risk, enhance slope stability, decrease compressibility, decrease swelling potential, and overall create a more competent soil. The benefits and applications of MICP are broad, and this research seeks to broaden them further by developing a single-phase additive manufacturing application with no treatment time delay. This is done by analyzing layering behaviors of five USCS soil classifications (100 % Ottawa sand, sand clay mixtures, and 100% lean clay) which provides insight into process variables such as the solution volume and …


Nonmetallic Jet Impingement Thermal Management For Power Electronics Via Additive Manufacturing, Reece Whitt Dec 2021

Nonmetallic Jet Impingement Thermal Management For Power Electronics Via Additive Manufacturing, Reece Whitt

Graduate Theses and Dissertations

The increase in energy demanded by transportation and energy sectors has necessitated highly efficient thermal management for reliable power electronics operations. Conventional cooling techniques are limited by their inability to target switching location hot spot temperatures, leading to non-uniform thermal gradients. These devices, such as cold plates and heat sinks, also utilize heavy metallic structures that can accentuate electromagnetic interferences generated by high voltage switching processes. This work proposes a non-metallic jet impingement cooler for more customized thermal management, while simultaneously reducing the harmful effects of electromagnetic interferences. Additive manufacturing is utilized to enable jet impingement zones to target individual …


Computational Frameworks For Multi-Robot Cooperative 3d Printing And Planning, Laxmi Prasad Poudel Jul 2021

Computational Frameworks For Multi-Robot Cooperative 3d Printing And Planning, Laxmi Prasad Poudel

Graduate Theses and Dissertations

This dissertation proposes a novel cooperative 3D printing (C3DP) approach for multi-robot additive manufacturing (AM) and presents scheduling and planning strategies that enable multi-robot cooperation in the manufacturing environment. C3DP is the first step towards achieving the overarching goal of swarm manufacturing (SM). SM is a paradigm for distributed manufacturing that envisions networks of micro-factories, each of which employs thousands of mobile robots that can manufacture different products on demand. SM breaks down the complicated supply chain used to deliver a product from a large production facility from one part of the world to another. Instead, it establishes a network …


Comparison Of Additively Manufactured And Wrought 17-4 Ph Stainless Steels In Ultra Low Cycle Fatigue, Timothy Strasser Dec 2020

Comparison Of Additively Manufactured And Wrought 17-4 Ph Stainless Steels In Ultra Low Cycle Fatigue, Timothy Strasser

Graduate Theses and Dissertations

Additive manufacturing (AM) processes allow for creation of complex geometries that are otherwise impractical to fabricate with traditional subtractive methods. AM technology has potential to improve the optimization of seismic lateral force resisting components which dissipate seismic energy through large plastic strains; however, the ultra low-cycle fatigue performance of AM metals are not yet well understood. Void formation during the AM fabrication process has potential to affect performance. This study compares the performance of heat-treated and non-heat-treated AM and wrought 17-4PH stainless steel in Ultra Low Cycle Fatigue. To understand ULCF performance differences between the AM and wrought specimens, post …


Improvement Of Geometric Quality Inspection And Process Efficiency In Additive Manufacturing, Yu Jin May 2020

Improvement Of Geometric Quality Inspection And Process Efficiency In Additive Manufacturing, Yu Jin

Graduate Theses and Dissertations

Additive manufacturing (AM) has been known for its ability of producing complex geometries in flexible production environments. In recent decades, it has attracted increasing attention and interest of different industrial sectors. However, there are still some technical challenges hindering the wide application of AM. One major barrier is the limited dimensional accuracy of AM produced parts, especially for industrial sectors such as aerospace and biomedical engineering, where high geometric accuracy is required. Nevertheless, traditional quality inspection techniques might not perform well due to the complexity and flexibility of AM fabricated parts. Another issue, which is brought up from the growing …


The Effect Of Incorporating End-User Customization Into Additive Manufacturing Designs, Jonathan D. Ashley Dec 2018

The Effect Of Incorporating End-User Customization Into Additive Manufacturing Designs, Jonathan D. Ashley

Graduate Theses and Dissertations

In the realm of additive manufacturing there is an increasing trend among makers to create designs that allow for end-users to alter them prior to printing an artifact. Online design repositories have tools that facilitate the creation of such artifacts. There are currently no rules for how to create a good customizable design or a way to measure the degree of customization within a design. This work defines three types of customizations found in additive manufacturing and presents three metrics to measure the degree of customization within designs based on the three types of customization. The goal of this work …


Utilizing 3d Printed Analogue Soils To Investigate Specimen Size Effects In Triaxial Testing, Claire Louise Stewart Dec 2018

Utilizing 3d Printed Analogue Soils To Investigate Specimen Size Effects In Triaxial Testing, Claire Louise Stewart

Graduate Theses and Dissertations

Triaxial testing is one of the fundamental laboratory tests used in geotechnical engineering to determine strength parameters, such as shear strength and friction angle. Investigating the minimum representative elementary volume (REV) can verify the independence of size effects on strength parameters and ensure that the scaled laboratory tests results are consistent, repeatable, and representative of field conditions. Although, REV has been studied for many applications, there is disagreement within geotechnical engineering of a minimum particle diameter to specimen diameter to minimize the size effects related to the REV in consolidated drained (CD) triaxial tests. This research study compared the strength …


Microheater Array Powder Sintering (Maps) For Printing Flexible Electronics, Nicholas Holt May 2018

Microheater Array Powder Sintering (Maps) For Printing Flexible Electronics, Nicholas Holt

Graduate Theses and Dissertations

Microheater array powder sintering (MAPS) is a novel additive manufacturing process that uses an array of microheaters to selectively sinter powder particles. MAPS shows great promise as a new method of printing flexible electronics by enabling digital curing of conductive inks on a variety of substrates. MAPS operation relies on establishing a precision air gap of a few microns between an array of microheaters, which can reach temperatures of 600°C, and a layer of conductive ink which can be deposited onto a flexible substrate. This system presents challenges, being: the fabrication of a microheater that can reach suitable temperatures in …


Selective Resistive Sintering: A Novel Additive Manufacturing Process, Austin Bryan Van Horn Dec 2016

Selective Resistive Sintering: A Novel Additive Manufacturing Process, Austin Bryan Van Horn

Graduate Theses and Dissertations

Selective laser sintering (SLS) is one of the most popular 3D printing methods that uses a laser to pattern energy and selectively sinter powder particles to build 3D geometries. However, this printing method is plagued by slow printing speeds, high power consumption, difficulty to scale, and high overhead expense. In this research, a new 3D printing method is proposed to overcome these limitations of SLS. Instead of using a laser to pattern energy, this new method, termed selective resistive sintering (SRS), uses an array of microheaters to pattern heat for selectively sintering materials. Using microheaters offers significant power savings, significantly …