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Full-Text Articles in Engineering

Robotic Manufacturing System For Unattended Machining And Inspection Of Graphite Bipolar Flow Field Plates For Proton Exchange Membrane Fuel Cells, Vladimir Gurau, Ryan Kent Sep 2022

Robotic Manufacturing System For Unattended Machining And Inspection Of Graphite Bipolar Flow Field Plates For Proton Exchange Membrane Fuel Cells, Vladimir Gurau, Ryan Kent

Department of Manufacturing Engineering Faculty Research and Publications

A single robot-based manufacturing system for unattended machining and inspection of graphite bipolar flow field plates for proton exchange membrane fuel cells is designed and integrated for demonstration and validation. Unlike most robotic manufacturing systems where an industrial robot is used for tending an automated tool such as a computer numerical control machine, in the present system the industrial robot performs all manufacturing operations, including machining the flow fields on both sides of the plates, changing the tools, handling the plates, vacuuming the plates and the workholding device of graphite dust, flipping the plates, air blowing them and performing machine …


Design Of A Methanol Reformer For On-Board Production Of Hydrogen As Fuel For A 3kw High-Temperature Proton Exchange Membrane Fuel Cell Power System, Vladimir Gurau, Adedayo Ogunleke, F. Strickland Sep 2020

Design Of A Methanol Reformer For On-Board Production Of Hydrogen As Fuel For A 3kw High-Temperature Proton Exchange Membrane Fuel Cell Power System, Vladimir Gurau, Adedayo Ogunleke, F. Strickland

Department of Manufacturing Engineering Faculty Research and Publications

The method of Computational Fluid Dynamics is used to predict the process parameters and select the optimum operating regime of a methanol reformer for on-board production of hydrogen as fuel for a 3 kW High-Temperature Proton Exchange Membrane Fuel Cell power system. The analysis uses a three reactions kinetics model for methanol steam reforming, water gas shift and methanol decomposition reactions on Cu/ZnO/Al2O3 catalyst. Numerical simulations are performed at single channel level for a range of reformer operating temperatures and values of the molar flow rate of methanol per weight of catalyst at the reformer inlet. Two operating regimes of …


Design And Demonstration Of Automated Technologies For The Fabrication And Testing Of Pem Fuel Cell Systems, Vladimir Gurau, Daniel Cox, Devin C. Fowler, Matthew Carter, Adedayo Ogunleke May 2020

Design And Demonstration Of Automated Technologies For The Fabrication And Testing Of Pem Fuel Cell Systems, Vladimir Gurau, Daniel Cox, Devin C. Fowler, Matthew Carter, Adedayo Ogunleke

Department of Manufacturing Engineering Faculty Research and Publications

This paper describes the research efforts at Georgia Southern University to develop robotic technologies for the fabrication of fuel cell components and stacks, as well as the design and fabrication of a High Temperature Proton Exchange Membrane Fuel Cell (HT-PEMFC) power system to be used as motive power and auxiliary power unit (APU) for a long range, unmanned, fully autonomous forest rover. The paper describes a manufacturing workcell consisting of a Yaskawa Motoman SDA5F dual arm robot with machine vision used for sorting, reorientation and stacking fuel cell components in presenters in preparation for their subsequent robotic assembly in fuel …


Bridging The Gap Between Automated Manufacturing Of Fuel Cell Components And Robotic Assembly Of Fuel Cell Stacks, Devin C. Fowler, Vladimir Gurau, Daniel Cox Sep 2019

Bridging The Gap Between Automated Manufacturing Of Fuel Cell Components And Robotic Assembly Of Fuel Cell Stacks, Devin C. Fowler, Vladimir Gurau, Daniel Cox

Department of Manufacturing Engineering Faculty Research and Publications

Recently demonstrated robotic assembling technologies for fuel cell stacks used fuel cell components manually pre-arranged in stacks (presenters). Identifying the original orientation of fuel cell components and loading them in presenters for a subsequent automated assembly process is a difficult, repetitive work cycle which if done manually, deceives the advantages offered by either the automated fabrication technologies for fuel cell components or by the robotic assembly processes. We present for the first time a robotic technology which enables the integration of automated fabrication processes for fuel cell components with a robotic assembly process of fuel cell stacks into a fully …


Engineering Of Bio-Mimetic Substratum Topographies For Enhanced Early Colonization Of Filamentous Algae, Ali Khoshkhoo, Andres L. Carrano, David M. Blersch, Kamran Kardel Jul 2019

Engineering Of Bio-Mimetic Substratum Topographies For Enhanced Early Colonization Of Filamentous Algae, Ali Khoshkhoo, Andres L. Carrano, David M. Blersch, Kamran Kardel

Department of Manufacturing Engineering Faculty Research and Publications

This work reveals a set of surface topography parameters that are significant for algal attachment to natural rock substrata. Topography analysis of rock surfaces from a stream identifies three descriptive areal parameters (Smr, Sv, and Sa) that correlate with the presence of natural periphyton community. A method was developed and validated to reverse engineer and manufacture artificial substrata with topographic complexity defined by these parameters, using computational modeling and additive manufacturing. Results from colonization experiments with filamentous algae show statistically significant increases in early biomass accrual rates on substrata with higher values of …


Micro-Ct Evaluation Of Defects In Ti-6al-4v Parts Fabricated By Metal Additive Manufacturing, Haijun Gong, Venkata Karthik Nadimpalli, Khalid Rafi, Thomas Starr, Brent Stucker Jun 2019

Micro-Ct Evaluation Of Defects In Ti-6al-4v Parts Fabricated By Metal Additive Manufacturing, Haijun Gong, Venkata Karthik Nadimpalli, Khalid Rafi, Thomas Starr, Brent Stucker

Department of Manufacturing Engineering Faculty Research and Publications

In this study, micro-computed tomography (CT) is utilized to detect defects of Ti-6Al-4V specimens fabricated by selective laser melting (SLM) and electron beam melting (EBM), which are two popular metal additive manufacturing methods. SLM and EBM specimens were fabricated with random defects at a specific porosity. The capability of micro-CT to evaluate inclusion defects in the SLM and EBM specimens is discussed. The porosity of EBM specimens was analyzed through image processing of CT single slices. An empirical method is also proposed to estimate the porosity of reconstructed models of the CT scan.


Rheological Properties Of Two Stainless Steel 316l Powders For Additive Manufacturing, Haijun Gong, Xiaodong Xing, Hengfeng Gu Jan 2019

Rheological Properties Of Two Stainless Steel 316l Powders For Additive Manufacturing, Haijun Gong, Xiaodong Xing, Hengfeng Gu

Department of Manufacturing Engineering Faculty Research and Publications

This study measures the rheological properties of two stainless steel 316L powders which are used for the powder-bed-fusion based additive manufacturing process. The purpose is to evaluate the newly acquired powder in comparison with the used and recycled powder, so that both powders can be mixed with each other to supplement the powder usage. The powder rheology properties, such as dynamic property, bulk property, and shear property, are tested and compared. The results and analysis confirm the compatibility of powder mixing.


One-Step Synthesis Of Co@C Composite As High-Performance Anode Material For Lithium-Ion Batteries, Mingjun Xiao, Fuliang Zhu, Gongrui Wang, Chaoyu Duan, Yanshuang Meng, Yue Zhang Jan 2018

One-Step Synthesis Of Co@C Composite As High-Performance Anode Material For Lithium-Ion Batteries, Mingjun Xiao, Fuliang Zhu, Gongrui Wang, Chaoyu Duan, Yanshuang Meng, Yue Zhang

Department of Manufacturing Engineering Faculty Research and Publications

A carbon-coated cobalt (Co@C) composite was synthesized by a one-step method using ionic liquid as carbon source and reducing agent. The Co@C composite exhibited a core-shell structure, in which the cobalt nanoparticles uniformly embedded in the carbon matrix. When used as the anode material for lithium ion batteries, the cobalt nanoparticles enhanced the kinetics of Li+ and electronic transport during the charge/discharge process. The Co@C composite material delivered a reversible capacity of 657.3 mAh g-1 after 60 cycles at a current density of 0.1C and exhibits improved rate performance when compared with pure carbon.


Organic Solar Cell By Inkjet Printing—An Overview, Sharaf Sumaiya, Kamran Kardel, Adel El-Shahat Aug 2017

Organic Solar Cell By Inkjet Printing—An Overview, Sharaf Sumaiya, Kamran Kardel, Adel El-Shahat

Department of Manufacturing Engineering Faculty Research and Publications

In recent years, organic solar cells became more attractive due to their flexible power devices and the potential for low-cost manufacturing. Inkjet printing is a very potential manufacturing technique of organic solar cells because of its low material usage, flexibility, and large area formation. In this paper, we presented an overall review on the inkjet printing technology as well as advantages of inkjet-printing, comparison of inkjet printing with other printing technologies and its potential for organic solar cells (OSCs). Here we highlighted in more details about the viability of environment-friendly and cost-effective, non-halogenated indium tin oxide (ITO) free large scale …


Influence Of Small Particles Inclusion On Selective Laser Melting Of Ti-6al-4v Powder, Haijun Gong, J. J.S. Dilip, Li Yang, Chong Teng, Brent Stucker Jan 2017

Influence Of Small Particles Inclusion On Selective Laser Melting Of Ti-6al-4v Powder, Haijun Gong, J. J.S. Dilip, Li Yang, Chong Teng, Brent Stucker

Department of Manufacturing Engineering Faculty Research and Publications

The particle size distribution and powder morphology of metallic powders have an important effect on powder bed fusion based additive manufacturing processes, such as selective laser melting (SLM). The process development and parameter optimization require a fundamental understanding of the influence of powder on SLM. This study introduces a pre-alloyed titanium alloy Ti-6Al-4V powder, which has a certain amount of small particles, for SLM. The influence of small particle inclusion is investigated through microscopy of surface topography, elemental and microstructural analysis, and mechanical testing, compared to the Ti-6Al-4V powder provided by SLM machine vendor. It is found that the small …